Starting System: 1I-5
• Tighten the starter motor housing bolts to the
specified torque.
Tightening torque
Starter motor housing bolt (a): 5 N·m (0.5 kgf-m,
3.5 lb-ft)
Starter Motor Inspection
B823H11906004
Refer to “Starter Motor Disassembly and Assembly
(Page 1I-4)”.
Carbon Brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
vernier calipers. If the measurement is less than the
service limit, replace the housing end assembly (outside)
with a new one.
Brush length “a”
Service limit: 8.5 mm (0.33 in)
Special tool
: 09900–20102 (Vernier calipers (1/20 mm, 200
mm))
Commutator
Inspect the commutator for discoloration, abnormal wear
or undercut “A”.
If the commutator is abnormally worn, replace the
armature assembly.
If the commutator surface is discolored, polish it with
#400 sandpaper and wipe it using a clean, dry cloth.
If there is no undercut, scrape out the insulator (1) with a
saw blade.
(a)
I823H1190005-02
I823H1190006-01
“a”
I718H1190013-01
“A”
1
I823H1190007-01
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