Table of Contents 4- i
4
Section 4
CONTENTS
Brakes
Precautions .................................................4-1
Precautions............................................................. 4-1
Precautions for Brakes.......................................... 4-1
Brake Control System and Diagnosis ... 4A-1
Precautions...........................................................4A-1
Precautions on Brake.......................................... 4A-1
General Description .............................................4A-1
Brakes Construction............................................ 4A-1
Brake Pedal Foot Protection System
Construction...................................................... 4A-2
Front Brake Hose / Pipe Construction................. 4A-3
Rear Brake Hose / Pipe Construction ................. 4A-4
Diagnostic Information and Procedures............4A-4
Brakes Diagnosis Note ....................................... 4A-4
Brakes Symptom Diagnosis ................................ 4A-5
Repair Instructions ..............................................4A-7
Brake Pedal Components ................................... 4A-7
Brake Pedal Free Height Inspection ................... 4A-7
Brake Pedal Play Inspection ...............................4A-7
Excessive Pedal Travel Inspection ..................... 4A-8
Brake Fluid Level Inspection ............................... 4A-8
Stop Light Switch Adjustment ............................. 4A-8
Air Bleeding of Brake System ............................. 4A-9
Front Brake Hose / Pipe Removal and
Installation....................................................... 4A-10
Rear Brake Hose / Pipe Removal and
Installation....................................................... 4A-10
Brake Hose and Pipe Inspection....................... 4A-11
Master Cylinder Components............................ 4A-11
Master Cylinder Assembly Removal and
Installation....................................................... 4A-12
Master Cylinder Reservoir Removal and
Installation....................................................... 4A-13
Master Cylinder Assembly Disassembly and
Assembly ........................................................ 4A-14
Master Cylinder Assembly Inspection ............... 4A-15
Brake Booster Components.............................. 4A-15
Booster Operation Inspection ........................... 4A-16
Brake Booster Removal and Installation ........... 4A-17
Brake Booster Inspection and Adjustment ........ 4A-18
Specifications.....................................................4A-18
Tightening Torque Specifications...................... 4A-18
Special Tools and Equipment ...........................4A-18
Recommended Service Material .......................4A-18
Front Brakes ............................................ 4B-1
Repair Instructions ..............................................4B-1
Front Disc Brake Components ............................4B-1
Front Disc Brake Pad On-Vehicle Inspection......4B-2
Front Disc Brake Pad Removal and
Installation .........................................................4B-2
Front Disc Brake Pad Inspection.........................4B-3
Front Disc Brake Caliper Removal and
Installation .........................................................4B-3
Front Disc Brake Caliper Disassembly and
Assembly...........................................................4B-4
Front Disc Brake Caliper Inspection....................4B-6
Front Brake Disc Removal and Installation .........4B-6
Front Brake Disc Inspection ................................4B-7
Specifications.......................................................4B-8
Tightening Torque Specifications........................4B-8
Special Tools and Equipment .............................4B-8
Recommended Service Material .........................4B-8
Special Tool ........................................................4B-8
Rear Brakes.............................................. 4C-1
Repair Instructions ..............................................4C-1
Rear Disc Brake Components.............................4C-1
Rear Disc Brake Pad Removal and
Installation .........................................................4C-2
Rear Disc Brake Caliper Removal and
Installation .........................................................4C-3
Rear Disc Brake Pad Inspection .........................4C-6
Rear Disc Brake Caliper Disassembly and
Assembly...........................................................4C-6
Rear Disc Brake Caliper Inspection ....................4C-8
Rear Flexible Hose Removal and Installation .....4C-8
Rear Brake Disc Removal and Installation..........4C-9
Rear Brake Disc Inspection.................................4C-9
Specifications.....................................................4C-10
Tightening Torque Specifications......................4C-10
Special Tools and Equipment ...........................4C-11
Recommended Service Material .......................4C-11
Special Tool ......................................................4C-11
Parking Brake .......................................... 4D-1
General Description .............................................4D-1
Parking Brake Cable Construction ......................4D-1