Suzuki Swift Sport 2004 User Manual

4A-12 Brake Control System and Diagnosis:
Master Cylinder Assembly Removal and
Installation
S7RS0B4106011
CAUTION
!
Do not allow brake fluid to get on painted
surfaces. Painted surfaces will be damaged
by brake fluid, flush it with water immediately
if any fluid is spilled.
Removal
1) Clean outside of master cylinder.
2) Drain brake fluid in reservoir.
3) Remove clutch reservoir hose clamp (1) and
disconnect clutch reservoir hose (3) from reservoir
(2) (M/T model).
4) Disconnect fluid level switch coupler (1) on reservoir.
5) Disconnect brake pipes (2) connected to master
cylinder.
6) Remove master cylinder fixing nuts (1).
7) Remove master cylinder and master cylinder seal.
Installation
1) Install new master cylinder seal.
2) Apply small amount of silicon grease (included in
spare parts) to piston rod.
3) Install master cylinder to booster and tighten master
cylinder fixing nuts (a) to specified torque.
Tightening torque
Master cylinder fixing nut (a): 15 N·m (1.5 kgf-
m, 11.0 lb-ft)
4) Connect brake pipe to master cylinder and tighten
flare nuts (a) to specified torque.
Tightening torque
Brake pipe flare nut for M10 (a): 16 N·m (1.6 kgf-
m, 11.5 lb-ft)
Brake pipe flare nut for M12 (a): 19 N·m (1.9 kgf-
m, 14.0 lb-ft)
5) Connect fluid level switch connector (1) of reservoir.
3
2
1
I4RS0A410026-01
1
2
I4RS0A410013-01
1
I4RS0A410014-01
(a)
I4RS0A410015-01
1
(a)
I4RS0A410016-01

Suzuki Swift Sport 2004 Specifications

General

Brand	Suzuki
Model	Swift Sport 2004
Category	Automobile
Language	English