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Brake Control System and Diagnosis: 4A-11

Brake Hose and Pipe Inspection

S7RS0B4106009

Hose

The brake hose assembly should be checked for road

hazard damage, for cracks and chafing of outer cover,

for leaks and blisters. A light and mirror may be needed

for an adequate inspection. If any above conditions are

observed on brake hose, it is necessary to replace it.

Pipe

Inspect the pipe for damage, cracks, dents and

corrosion. If any defect is found, replace it.

Master Cylinder Components

S7RS0B4106010

I4RS0B410009-01

FLD

(b)

(a)

(c)

FLD

I7RS0B410004-01

1. Reservoir cap 7. Master cylinder piston set 13. Circlip

2. Filter 8. Primary piston assembly

: Apply brake fluid.

:2.5 N⋅m (0.25 kgf-m, 2.0 lb-ft)

3. Reservoir 9. Secondary piston assembly

: Apply brake fluid.

: 15 N⋅m (1.5 kgf-m, 11.0 lb-ft)

4. Grommet

: Apply brake fluid.

10. Cup : 16 N.m (1.6 kgf-m, 12.0 lb-ft) (flare nut for

M10)

19 N.m (1.9 kgf-m, 14.0 lb-ft) (flare nut for

M12)

5. Secondary piston stopper pin

: Apply brake fluid.

11. Piston guide : Do not reuse.

6. Master cylinder body

: Apply brake fluid to inside of cylinder.

12. O-ring

Suzuki Swift Sport 2004 User Manual

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