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Honda PCX150 2014 User Manual

Honda PCX150 2014
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TROUBLESHOOTING
Intermittent Failure
The term "intermittent failure" means a system may have
had
a failure, but it checks OK now. If the MIL does not come
on,
check
for poor contact or loose pins at
all
connectors related to the circuit that of the troubleshooting. If the MIL was on, but then went out,
the original problem may
be
intermittent.
Opens and Shorts
· · "Opens" and "Shorts" are common electrical terms. An open
is
a break
in
a wire or at a connection. A short
is
an
accidental
connection
of
a wire to ground or
to
another wire.
In
simple electronics, this usually means something will not work at all. With
ECMs this can mean something may work, but not the way it's supposed
to.
If the
Mil
has come
on
Refer to OTC READOUT (page
4-11
).
If
the
Mil
did
not
stay
on
If the MIL did not stay
on,
but there
is
a driveability problem, do the SYMPTOM TROUBLESHOOTING (page 4-8).
SYSTEM DESCRIPTION
SELF-DIAGNOSIS SYSTEM
The PGM-FI system
is
equipped with the self-diagnostic system. When any abnormality occurs
in
the system, the
ECM
turns
on
the
MIL and stores a
OTC
in
its erasable memory.
FAIL-SAFE FUNCTION
The PGM-FI system
is
provided with a fail-safe function
to
secure a minimum running capability even when there
is
trouble
in
the
system. When any abnormality
is
detected by the self-diagnosis function, running capability
is
maintained by pre-programed value
in
the simulated program map. When any abnormality
is
detected
in
the fuel injector, the fail-safe function stops the engine
to
protect it from damage.
OTC
(Diagnostic Trouble Code)
• The OTC
is
composed
of
a main code and a sub code
and
it
is
displayed
as
a hyphenated number when retrieved from the
ECM
with the MCS.
The digits
in
front
of
the hyphen are the main code, they indicate the component of function failure.
The digits behind the hyphen are the sub code, they detail the specific symptom of the component or function failure.
For example,
in
the case of the TP sensor:
- OTC 08 - 1 = (TP sensor voltage) - (lower than the specified value)
- OTC 08 - 2 = (TP sensor voltage) - (higher than the specified value).
• The ECT and TP sensor diagnosis will be made according
to
the voltage output of the affected sensor.
If a failure occurs, the ECM determines the Function Failure, compares the sensor voltage output
to
the standard value,
and
then outputs the corresponding
OTC
to
the MCS.
Mil
Blink Pattern
• If the MCS
is
not available,
OTC
can be read from the
ECM
memory by the MIL blink pattern.
• The number
of
MIL blinks
is
the equivalent
to
the main code of the
OTC
(the sub code cannot be displayed by the MIL).
• The MIL will blink the current
OTC,
in
case the ECM detects the problem at present, when the ignition switch
is
ON.
The MIL will
stay ON when the engine speed
is
over 2000 rpm.
The MIL has two types of blinks, a long blink and short blink. The long blinking lasts for 1.3 seconds, the short blinking lasts for
0.3 seconds. One long blink
is
the equivalent
of
ten short blinks. For example, when two long blinks are followed by five short
blinks, the MIL
is
25 (two long blinks= 20 blinks, plus five short blinks).
• When the ECM stores more than one OTC, the MIL will indicate them by blinking
in
the order from the lowest number
to
highest
number.
Mil
Check
When the ignition switch
is
turned ON, the MIL will stay
on
for a few seconds, then go off. If the MIL does not come
on,
troubleshoot
the MIL circuit (page 4-48).
CURRENT OTC/FREEZE
OTC
The OTC
is
indicated
in
two ways according to the failure status.
•
In
case the ECM detects the problem at present, the MIL will come
on
and
the MIL will start to blink
as
its OTC. It
is
possible to
readout the MIL blink pattern
as
the current
OTC.
•
In
case the ECM does not detect any problem at present but has a problem stored
in
its memory, the MIL will not light
and
blink.
If it
is
necessary to retrieve the past problem, readout the freeze
OTC
by following the
OTC
readout procedure (page
4-11
).

Table of Contents

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Honda PCX150 2014 Specifications

General IconGeneral
Displacement153cc
Bore x Stroke58.0mm x 57.9mm
Compression Ratio10.6:1
Fuel SystemPGM-FI electronic fuel injection
StarterElectric
TransmissionAutomatic V-Matic belt drive
Rear SuspensionTwin shock
Rear BrakeDrum
Front Tire90/90-14
Rear Tire100/90-14
Wheelbase51.8 inches
Front Suspension31mm telescopic fork
Engine TypeLiquid-cooled 4-stroke single
Front BrakeSingle 220mm disc with hydraulic two-piston caliper

Summary

General Information

Frame, Body Panels, and Exhaust System

Maintenance

Maintenance Schedule ('13 Model)

Detailed maintenance schedule for the '13 model, including intervals and tasks.

Spark Plug

Procedures for removing, inspecting, cleaning, and installing the spark plug.

Valve Clearance

Instructions for inspecting and adjusting valve clearance while the engine is cold.

Engine Oil

Procedures for checking engine oil level and changing engine oil.

PGM-FI System

PGM-FI Symptom Troubleshooting ('13 Model)

Guides for diagnosing symptoms related to the PGM-FI system for the '13 model.

DTC Index ('13 Model)

Index of Diagnostic Trouble Codes (DTCs) for the PGM-FI system on the '13 model.

DTC 1-1 (MAP Sensor Low Voltage)

Troubleshooting steps for PGM-FI DTC 1-1 related to MAP sensor low voltage.

Ignition System

Ignition Coil Primary Peak Voltage

Procedure for measuring the ignition coil primary peak voltage.

Electric Starter

Starter/Charging Relay Inspection

Procedures for inspecting the operation and line continuity of the starter/charging relay.

Fuel System

Fuel Pressure Test

Procedure for testing fuel pressure using a fuel pressure gauge and manifold.

Fuel Pump Unit Inspection

Steps for inspecting the fuel pump unit's operation and voltage supply.

Throttle Body Removal

Detailed steps for removing the throttle body, including sensor unit and IACV.

Lubrication System

Oil Pump Removal

Detailed steps for removing the oil pump assembly from the engine.

Cooling System

Coolant Replacement/Air Bleeding

Procedures for replacing coolant and bleeding air from the cooling system.

Water Pump/Thermostat

Procedures for inspecting and servicing the water pump and thermostat assembly.

Cylinder Head and Valves

Cylinder Compression Test

Procedure for performing a compression test to diagnose engine performance.

Cylinder and Piston

Drive Pulley, Driven Pulley, and Clutch

Final Reduction

Alternator/Starter

Crankcase/Crankshaft

Engine Removal/Installation

Front Wheel, Suspension, and Steering

Rear Wheel, Brake, and Suspension

Hydraulic Brake

Battery/Charging System

Troubleshooting

Diagnoses battery issues like damage, weak condition, and current leakage.

Lights, Meters, and Switches

Wiring Diagram

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