Honda PCX150 2014 User Manual

Apply engine oil to the cylinder
[1]
inner surface and
piston sliding surface.
Apply engine oil
to
the entire surface of the piston rings
[2].
Attach
a
piece
of
Route the
cam
chain
[3]
through the cylinder.
wire
to
the cam
Install the cylinder over the piston while compressing
chain to prevent it
the piston rings with your finger.
from falling into the
crankcase.
Install the ignition coil stay
[1]
and tighten the bolts [2].
Connect the ignition coil wire connectors [3].
Install the
02
sensor 1 P (Black) connector [4]
to
the
ignition coil stay.
Install the cylinder head (page 10-22).
REMOVAL
Be careful not
to
let
Remove the cylinder (page 11-5).
the piston pin clips
Remove the piston pin clips
[1]
with pliers.
fall into the opening
Push the piston pin
[2]
out
of
the piston
[3]
and
of
the crankcase.
connecting
rod,
then remove the piston.
Spread each piston ring
[1]
and remove
it
by lifting
up
at
a point opposite the gap.
Never use
a
wire
Clean carbon deposits from the ring grooves with a ring
brush. It will
that will
be
discarded.
damage the groove.
CYLINDER/PISTON
[1]
11

Honda PCX150 2014 Specifications

General

Displacement	153cc
Bore x Stroke	58.0mm x 57.9mm
Compression Ratio	10.6:1
Fuel System	PGM-FI electronic fuel injection
Starter	Electric
Transmission	Automatic V-Matic belt drive
Rear Suspension	Twin shock
Rear Brake	Drum
Front Tire	90/90-14
Rear Tire	100/90-14
Wheelbase	51.8 inches
Front Suspension	31mm telescopic fork
Engine Type	Liquid-cooled 4-stroke single
Front Brake	Single 220mm disc with hydraulic two-piston caliper