WHEEL/SUSPENSION/STEERING
Frequent inhalation
of
brake pad dust, regardless
of
material composition could be hazardous to your health.
• Avoid breathing dust particles.
• Never use
an
air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
• This section covers the front wheel, fork, handlebar and steering stem.
• When servicing the front wheel, fork or steering stem, support the scooter using a jack or other support.
• A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc with a
high quality brake degreasing agent.
• After the front wheel installation, check the brake operation by applying the brake lever.
• For brake system service (page 19-3).
SPECIFICATIONS
Unit:
mm
(in)
ITEM STANDARD
SERVICE LIMIT
Minimum tire tread depth
-
1.5 (0.06)
Cold tire
Up
to
90
kg
(200 lbs) load
200 kPa (2.00 kgf/cm
2
,
29
psi)
-
pressure
Up
to
maximum weight capacity
200 kPa (2.00 kgf/cm
2
,
29
psi)
-
Axle runout
-
0.2 (0.01)
Wheel rim
Radial
-
2.0 (0.08)
runout
Axial
-
2.0 (0.08)
Fork
Spring free length 291.8 (11.49)
-
Pipe runout
-
0.2 (0.01)
Recommended fluid
Pro Honda Suspension Fluid SS-8
(1
OW)
-
or equivalent
Fluid level
75 (2.95)
-
Fluid capacity 122.0 ± 2.5
cm
3
-
(4.13 ± 0.05
US
oz, 4.29 ± 0.05 Imp oz)
TORQUE VALUES
ITEM Q'TY THREAD
TORQUE
REMARKS
DIA. (mm)
N·m
(kgf·m,
lbMt)
Front brake disc socket bolt
4 8
42 (4.3, 31) ALOC bolt: replace with
new ones.
Front axle nut 1
12
59 (6.0, 44)
U-nut
Fork socket bolt
2 8
20 (2.0, 15)
Apply locking agent to the
threads.
Bottom bridge pinch bolt
4
10
49 (5.0, 36)
Brake caliper mounting bolt 2
.8
30 (3.1, 22)
ALOC bolt: replace with
new ones.
Handlebar upper holder socket bolt 4
8
27 (2.8, 20)
For tightening sequence;
See page 17 -20
Right/left handlebar switch housing screw 4
5
2.5 (0.26, 1.8)
Handlebar weight screw
2
6
9 (0.9, 7)
Apply locking agent to the
threads.
Front master cylinder holder socket bolt 2 6
12 (1.2,
9)
Rear brake lever bracket socket bolt 2
6
12 (1.2, 9)
Rearview mirror lock nut 2
10
34 (3.5, 25)
Left hand threads.
Handlebar lower holder nut
2
10
44 (4.5, 33)
U-nut
Handlebar post nut
1 10
39 (4.0, 29)
U-nut
Rearview mirror adapter bolt 2
10
34 (3.5, 25)
Steering stem top thread 1
26
-
See page
17
-28
Steering stem lock nut 1
26
-
See page 17-28
Throttle cable lock nut (handlebar side)
1
10
1.5 (0.15, 1.1)
Rear brake lever pivot bolt
1 5
1(0.1,0.7)
Rear brake lever pivot nut
1 5
4.5 (0.46, 3.3)
U-nut
1
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