1D-59 Engine Mechanical:
• Tighten the starter cup nut to the specified torque by
holding starter cup with the suitable bar (2).
Tightening torque
Starter cup nut (a): 38 N·m (3.8 kgf-m, 27.5 lb-ft)
Water Pump
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Tighten the water pump mounting bolts (1) to the
specified torque.
Tightening torque
Water pump mounting bolt: 10 N·m (1.0 kgf-m, 7.0
lb-ft)
Starter Motor
Install the starter motor. Refer to “Starter Motor Removal
and Installation in Section 1I (Page 1I-4)”.
Engine Top Side
Assemble the engine top side. Refer to “Engine Top Side
Assembly (Page 1D-21)”.
Conrod and Crankshaft Inspection
B831G21406035
Refer to “Engine Bottom Side Disassembly (Page 1D-
45)”.
Conrod Small End I.D.
Measure the conrod small end inside diameter with the
dial calipers.
If conrod small end inside diameter exceeds the service
limit, replace the conrod.
Special tool
(A): 09900–20605 (Dial calipers (1/100 mm, 10 –
34 mm))
Conrod small end I.D.
Service limit: 23.040 mm (0.9071 in)
(a)
I831G1140289-01
I831G1140290-01
(a)
1
(a)
1
I831G1140291-02
(A)
I831G1140292-02
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