3B-24 Differential:
Installation
Installation the final gear assembly in the reverse order
of removal. Pay attention to the following points:
• Apply 4.5 gram water resistance grease to the spline
of the rear propeller shaft.
: Grease 99000–25160 (Water resistance
grease)
• Install the final gear case assembly to the frame.
• Apply thread lock to the mounting bolts and tighten
the rear final gear case mounting nuts (1) and bolts (2)
to the specified torque.
Tightening torque
Final gear case mounting nut (a): 65 N·m (6.5 kgf-
m, 47.0 lb-ft)
Final gear case mounting bolt (b): 65 N·m (6.5
kgf-m, 47.0 lb-ft)
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER 1303 or
equivalent)
• Install the rear drive shaft (left and right). Refer to
“Rear Drive Shaft Assembly Removal and Installation
in Section 3A (Page 3A-6)”.
• Install the suspension upper arms. Refer to “Front
Suspension Upper / Lower Arm Removal and
Installation in Section 2B (Page 2B-9)”.
• Install the trailer towing. Refer to “Trailer Towing
Removal and Instruction in Section 9E (Page 9E-7)”.
• Adjust the rear brake pedal free travel. Refer to “Rear
Brake Pedal / Rear Brake (Parking Brake) Lever
Inspection and Adjustment in Section 0B (Page 0B-
19)”.
• Adjust the parking brake lever play. Refer to “Rear
Brake Pedal / Rear Brake (Parking Brake) Lever
Inspection and Adjustment in Section 0B (Page 0B-
19)”.
• Pour the final gear oil. Refer to “Final Gear Oil
Inspection in Section 0B (Page 0B-14)”.
Final Gear Assembly Disassembly and
Assembly
B831G23206017
Refer to “Final Gear Assembly Removal and Installation
(Page 3B-23)”.
Disassembly
1) Remove the rear brake assembly (1). Refer to “Rear
Brake Assembly Removal and Installation in Section
4C (Page 4C-2)”.
2) Remove the final gear cover bolts.
3) Remove the final gear cover (2) from the final gear
case, by using two 5 mm screws.
I831G1320089-01
(a)
1
(b)
2
I831G1320090-06
1
I831G1320092-01
I831G1320093-01
2
2
I831G1320094-02
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