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Ricoh D009 User Manual
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T
ray Heater
D009/D01
1/D012/D013/D091/D092 2-64
SM
2.17 TRAY HEATER
2.17.1 INSTALLATION
PROCEDURE
1.
Remove trays 1 and 2 from the machine.
2.
Connect the connector [1] of
the heater to the connector [2] of the main machine.
3.
Install the heater [3] inside the machine (
x
1).
4.
Remove the connector cover [4] (
x
1).
109
111
Table of Contents
D009/D011/D012/D013/D091/D092
13
Default Chapter
1
Service Manual
1
Table of Contents
13
Product Information
27
Read this First
29
Safety Notices
29
Important Safety Notices
29
Prevention of Physical Injury
29
Health Safety Conditions
29
Handling Toner
30
Laser Safety
31
Symbols and Abbreviations
32
Product Information
33
Specifications
35
Machine Configuration
36
Copier
36
Guidance for those Who Are Familiar with Predecessor Products
39
Overview
40
Component Layout
40
Paper Path
42
Drive Layout
43
Installation
45
Installation Requirements
47
Environment
48
Machine Level
49
Minimum Space Requirements
49
Power Requirements
50
Installation Flow Chart
51
Main Machine Installation
52
Accessory Check
52
Installation Procedure
54
Preliminary Procedures
54
Fire Prevention Cover
56
PCDU (Photoconductor and Development Unit)
56
Toner Bottle
59
Initialize TD Sensor and Developer
60
Paper Trays
60
Electrical Total Counter
61
Set Paper Size for Paper Trays
61
Exposure Glass Cleaner
62
Operation Instructions Holder
62
App 2 Me Setting (D091/D092 Only)
63
Settings Relevant to the Service Contract
63
Moving the Machine
65
Transporting the Machine
65
Paper Feed Unit Installation (D351)
66
Accessory Check
66
Installation Procedure
66
Lct 2000-Sheet
70
Accessory Check
70
Installation Procedure
70
1200-Sheet Lct (D353)
73
Component Check
73
Installation Procedure
74
Auto Reverse Document Feeder (B802)
76
Component Check
76
Installation Procedure
77
Platen Cover Installation (G329)
81
1-Bin Tray Unit (D389)
82
Component Check
82
Installation Procedure
82
Bridge Unit (D386)
85
Component Check
85
Installation Procedure
85
2000/3000-Sheet Finishers (B804/B805)
89
Accessory Check
89
Installation Procedure
90
Support Tray Installation
94
Punch Unit
95
Component Check
95
Installation Procedure
96
1000-Sheet Finisher (B408)
100
Accessory Check
100
Installation Procedure
104
Key Counter Bracket
104
Installation Procedure
106
Key Counter Interface Unit
106
Anti-Condensation Heater (Scanner)
108
Installation Procedure
108
Tray Heater
110
Installation Procedure
110
Tray Heater (Optional Paper Feed Unit)
112
Component Check
112
For Installing the Tray Heater in the D351 (Two-Tray Paper Feed Unit)
113
Installation Procedure
113
For Installing the Tray Heater in the D352 (LCT)
116
Hdd Option (D362, Only for D009/D012)
120
Component Check
120
Installation Procedure
121
After Installing the HDD
122
Copy Data Security Unit
123
Installation Procedure
123
User Tool Setting
124
Controller Options
126
Controller Board Slots
126
SD Slot 1, Slot 2
126
Board Slot
127
Ieee 802.11A/G, G (Wireless Lan)
128
Ieee1284
128
Installation Procedure
128
UP Mode Settings for Wireless LAN
130
SP Mode Settings for IEEE 802.11A/G, G Wireless LAN
132
Bluetooth
133
Gigabit Ethernet
134
File Format Converter
135
Postscript 3
136
Accessories
137
Installation
137
Ipds Unit
137
Before You Begin the Procedure
139
Hdd Encryption Unit
139
Installation Procedure
140
Seal Check and Removal
140
Recovery from a Device Problem
142
Before You Begin the Procedure
144
Dataoverwritesecurity Unit Type I (D362)
144
Seal Check and Removal
145
Installation Procedure
146
Browser Unit Type D
148
Installation Procedure
148
Update Procedure
150
Accessories
151
Installation
151
VM Card Type F (D377)
151
Overview
152
Printer and P/S Options (Only for D009/D012)
152
Kit Contents
154
Printer/Scanner Installation
156
Printer Enhance, Scanner Enhance Options
158
Check All Connections
163
Preventive Maintenance
165
Pm Tables
167
Replacement and Adjustment
169
General Cautions
171
Laser Unit
171
Used Toner
171
Special Tools and Lubricants
172
Lubricants
172
Special Tools
172
Exterior Covers
173
Front Door, Upper and Lower Inner Cover
173
Lower Inner Cover
173
Upper Inner Cover
173
Left Cover
174
Rear Cover
174
Right Rear Cover
175
Operation Panel
176
Paper Exit Cover
177
Inner Tray
178
Scanner -1
179
Exposure Glass
179
Monochrome Scanner Model (D009/D012)
180
Original Length/Width Sensors
180
Color Scanner Model (D011/D013/D091/D092)
181
Exposure Lamp
181
Monochrome Scanner Model (D009/D012)
183
Scanner Motor
183
Monochrome Scanner Model (D009/D012)
184
Sensor Board Unit (Sbu)
184
Color Scanner Model (D011/D013/D091/D092)
185
When Reassembling
185
Lamp Stabilizer
186
Sio (Scanner In/Out) Board
186
Scanner Hp Sensor
187
Platen Cover Sensor
188
Scanner-2
189
Front Scanner Wire
189
Reassembling the Front Scanner Wire
189
Rear Scanner Wire
192
Reassembling the Rear Scanner Wire
193
Touch Panel Position Adjustment
194
Laser Unit
196
Caution Decal Locations
196
Laser Unit
197
Laser Synchronization Detector
198
Polygon Mirror Motor
198
Laser Beam Pitch Adjustment
199
Ld Unit
199
Pcdu
202
Pcdu (Photoconductor and Development Unit)
202
Reinstallation
202
Drum
203
Re-Installation
205
Pick-Off Pawl Position Adjustment
206
Pick-Off Pawls
206
Charge Roller and Cleaning Roller
207
Drum Cleaning Blade 1
208
Re-Installation
208
ID Sensor
209
Development
210
Development Filter
210
Cleaning Procedure
211
Development Roller
211
Td Sensor
215
Transfer
216
Transfer Belt Unit
216
Transfer Belt
217
Toner Overflow Sensor
219
Transfer Belt Cleaning Blade
219
Paper Feed
220
Paper Feed Unit
220
Tray 1 and Tray 2
220
Pick-Up, Feed and Separation Rollers
221
Tray 1 and Tray 2
221
Tray Lift Motor
222
Relay, Tray Lift, Paper End and Paper Feed Sensors
223
Tray 1 and Tray 2
223
Registration Sensor
224
Reinstall the Registration Sensor
225
Fusing
226
Fusing Unit
226
Brake Pad
227
Web Roller Unit
227
Web Holder Roller and Web Rollers
228
Installing a New Web Holder Roller
230
Installing New Web Rollers
230
Pressure Roller Cleaning Roller
231
Thermostat
232
Thermistor
233
Hot Roller Strippers
234
Fusing Lamps
235
Hot Roller and Pressure Roller
236
Paper Exit
237
Fusing Exit, Paper Overflow, and Paper Exit Sensors
237
Paper Exit Unit
237
Fusing Exit Sensor
238
Junction Jam Sensor
238
Paper Exit Sensor
238
Paper Overflow Sensor
238
Paper Exit Motor
239
Duplex
240
Duplex Unit
240
Duplex Door Sensor
242
Right Door Cover
242
Duplex Entrance Sensor
243
Duplex Exit Sensor
243
Duplex/By-Pass Motor
245
Duplex Inverter Motor
246
By-Pass
248
By-Pass Paper Size Sensor
248
When Reinstalling the By-Pass Paper Size Sensor
248
By-Pass Paper End Sensor
249
By-Pass Pick-Up, Feed and Separation Roller, Torque Limiter
250
By-Pass Feed Clutch
251
Drive Area
252
Paper Feed Clutch
252
Tray 1 and Tray 2
252
Development Paddle Motor
253
Transfer/Development Motor
253
Drum Motor
254
Fusing Motor
254
Paper Feed Motor
255
Web Motor
255
Registration Motor
256
Transfer Belt Contact Motor
256
Toner Supply Motor
257
Electrical Components
258
Before Replacing the HDD Unit
258
Controller Unit
258
Hdd Unit (Standard for D011/D013/D091/D092)
258
After Installing the New HDD Unit
259
Replacement Procedure
259
Before Replacing the Controller Board in the Model Without HDD
260
Controller Board
260
Replacement Procedure
260
After Installing the Controller Board
261
When Installing the New Controller Board
261
Mother Board
262
Bicu
263
Iob
263
Psu
264
When Installing a New IOB
264
Fusing Exhaust Fan
265
High Voltage Power Supply Board
265
Controller Fan
266
When Installing the Controller Fan
266
When Installing the Fusing Exhaust Fan
266
Copy Adjustments
267
Overview
267
Printing
267
Registration - Leading Edge/Side-To-Side
267
Blank Margin
269
Main Scan Magnification
270
Parallelogram Image Adjustment
270
Scanning
271
Magnification
272
Registration: Platen Mode
272
Adf Image Adjustment
273
Registration
273
Touch Screen Calibration
274
Service Tables
275
Service Program Mode
277
Service Program Mode Operation
277
Service Mode Lock/Unlock
278
Service Program Mode Tables
279
Service Table Key
279
Service Program Mode Tables
280
Sp Tables
280
Using Sp Modes
281
Test Pattern Printing
281
Smc Print out Lists: Sp5-990
283
Nip Band Width Adjustment: Sp1-109
284
Memory Clear: Sp5-801
285
Software Reset
287
System Settings and Copy Setting Reset
288
Copier Setting Reset
289
Updating the Firmware
290
Before You Begin
290
Preparation
291
Updating Firmware
291
Firmware Update Error
292
Error Message Table
293
Handling Firmware Update Errors
293
Recovery after Power Loss
293
Nvram Data Upload/Download
295
Downloading Nvram Data (Sp5-825)
295
Uploading Nvram Data (Sp5-824)
295
Sd Card Appli Move
296
Overview
296
Use Caution When You Do the SD Card Appli Move Procedure
296
Move Exec
297
Undo Exec
298
Self-Diagnostic Mode
299
Self-Diagnostic Mode at Power on
299
Self-Diagnostic Test Flow
300
Detailed Self-Diagnostic Mode
301
Executing Detailed Self-Diagnosis
301
Using the Debug Log
302
Overview
302
Switching on and Setting up Save Debug Log
302
4-Digit Entries for Keys 1 to 10
305
Key to Acronyms
306
Recording Errors Manually
307
Retrieving the Debug Log from the HDD
307
Dip Switches
308
I/O Board: Dip Sw101
308
Troubleshooting
309
Service Call Conditions
311
Electrical Component Defects
312
Sensors
312
Switches
317
Blown Fuse Conditions
318
Energy Saving
319
Energy Save
321
Energy Saver Modes
321
Timer Settings
321
Recommendation
322
Return to Stand-By Mode
322
Energy Save Effectiveness
323
Paper Save
325
Combine Mode
325
Duplex
325
Effectiveness of Duplex/Combine Function
325
Duplex + Combine
326
D009/D011/D012/D013/D091/D092
329
Service Manual Appendices
329
D009/D011/D012/ D013/D091/D092 Appendices
331
Appendix: General Specifications
335
General Specifications
335
General
337
Power Consumption
340
Printer Controller
341
Scanner Specifications
342
Optional Equipment
343
Ardf
343
Lct 2000-Sheet
344
Two-Tray Paper Feed Unit
344
1-Bin Tray Unit
345
Lct 1200-Sheet
345
1000-Sheet Finisher
346
Bridge Unit
346
Upper Tray
346
Lower Tray
347
3000-Sheet Finisher
348
2000-Sheet Booklet Finisher
350
Punch Unit for 2000/3000-Sheet (Booklet) Finisher1-17
353
Bluetooth Specifications
354
Ieee 802.11A/G, G
354
Usb Specifications
354
Appendix: Pm Tables
355
Pm Tables
355
Mainframe
357
Ardf
363
Options
363
Lct
364
Pfu
364
Sr5020
364
2000/3000-Sheet (Booklet) Finisher
365
Bridge Unit
365
1-Bin Tray Unit
366
Appendix: Service Call Conditions
367
Service Call Conditions
367
Sc Code Descriptions
370
SC Tables: Sc1Xx
371
SC Tables: Sc2Xx
375
SC Tables: Sc3Xx
377
SC Tables: Sc4Xx
381
SC Tables: Sc5Xx
382
SC Tables: Sc6Xx
391
SC Tables: Sc7Xx
398
SC Tables: Sc8Xx
407
SC Tables: Sc9Xx
425
Appendix: Service Program Mode Tables
431
System Sp Table-1
436
System Sp Table-2
451
Sp2-XXX: Drum
451
System Sp Table-3
469
Sp3-XXX: Process
469
System Sp Table-4
472
Sp4-XXX: Scanner
472
System Sp Table-5
512
Sp5-XXX: Mode
512
System Sp Table-6
585
Sp6-XXX: Peripherals
585
System Sp Table-7
597
Sp7-XXX: Data Log
597
System Sp Table-8
616
Sp8-XXX: Data Log 2
616
Input Check
668
Copier
668
APS Original Size Detection
674
2000/3000-Sheet (Booklet) Finisher (B804, B805)
675
Options
675
1000-Sheet Finisher (B408)
679
Output Check
681
Copier
681
1000-Sheet Finisher (B408)
687
2000/3000-Sheet (Booklet) Finisher
688
Printer Service Table
691
Printer Sp Tables
691
Scanner Service Table
698
Sp Tables
698
1000-Sheet Finisher B408
703
1 Replacement and Adjustment
705
Main Pcb
705
Stapler Unit
706
Motors
707
Shift Motor
707
Stapler Motor
707
Lower Transport Motor
708
Upper Transport Motor and Exit Motor
708
Motors and Sensors
709
Preparation
709
Stack Height Sensor
710
Stapler Tray Paper Sensor
710
Lower Tray Lift Motor
711
Stack Feed-Out Motor
711
2 Troubleshooting
712
Jam Detection
712
3 Service Tables
713
Dip Switch Settings
713
4 Detailed Descriptions
714
General Layout
714
Electrical Component Layout
715
Electrical Component Description
717
Drive Layout
719
Junction Gates
720
Sort/Stack Mode
720
Staple Mode
720
Upper Tray Mode
720
Upper Tray
721
Lower Tray Up/Down Mechanisms
722
Paper Shift Mechanism
723
Jogger Unit Paper Positioning Mechanism
724
Exit Guide Plate
725
Stapler Mechanism
726
Stapler Unit Movement Mechanism
727
Paper Feed-Out Mechanism
728
Ardf Df3010 B802
731
1 Replacement and Adjustment
735
Covers and Tray
735
Front and Rear Cover
735
Original Tray
735
Document Feed Components
737
Feed Belt
737
Pick-Up Roller
737
Separation Roller
739
Electrical Components
740
Df Drive Board
740
Original Length Sensors and Trailing Edge Sensor
740
Original Set, Separation, Skew Correction and Scanning Entrance Sensor
741
Original Width Sensors
742
Original Exit Sensor
743
Registration Sensor
743
Cover Sensor
744
Df Position Sensor
744
Pick-Up Roller Hp and Original Stopper Hp Sensor
745
Stamp Solenoid
746
Original Feed Drive
748
Adf Feed Motor
748
Adf Inverter Motor
749
Adf Pick-Up Motor
749
Adf Transport Motor
749
2 Detailed Descriptions
751
Component Layout
751
Mechanical Component Layout
751
Electrical Component Layout
752
Drive Layout
755
Basic Operation
757
Original Size Detection
757
Mixed Original Size Mode
759
Pick-Up and Separation
760
Skew Correction
761
Original Transport and Exit
762
Slip Detection
762
Conditions for Jam Detection
764
3 Service Tables
765
Dip Switches
765
Booklet Finisher Sr3020/ Finisher Sr3030 B804/B805
769
1 Replacement and Adjustment
773
Covers
773
Exterior Covers
773
Upper Tray, End Fence
774
Main Unit
775
Upper Tray Limit Sensor, Limit Switch
775
Positioning Roller
776
Proof Tray Exit Sensor
776
Exit Guide Plate, Upper Tray Exit Sensor
777
Upper Tray Height Sensors
777
Proof Tray Full Sensor
778
Finisher Entrance Sensor
779
Pre-Stack Tray Exit Sensor
779
Stapler Unit
780
Corner Stapler
780
Positioning Roller
781
Fold Unit
782
Fold Unit Entrance Sensor
784
Fold Unit Exit Sensor
784
Stack Present Sensor
785
Folding Horizontal Skew Adjustment (for B804 Only)
786
Fold Vertical Skew Adjustment (for B804 Only)
789
Booklet Stapler Unit
791
Booklet Stapler
791
Booklet Stapler Motor
791
2 Detailed Section Descriptions
794
Component Layout
794
General Layout
794
Paper Direction
795
Electrical Components
796
Summary of Electrical Components
800
Drive Layout
810
Junction Gates
812
Proof Mode
812
Shift Mode
812
Staple Mode
813
Pre-Stacking
814
Tray Movement Mechanism
816
Upper Tray
816
Lower Tray (B804 Only)
818
Corner Stapling
821
Stacking and Jogging
821
Stapler Movement
822
Corner Stapling
824
Booklet Stapling (B804 Only)
825
Booklet Pressure Mechanism
825
Booklet Stapling and Folding
826
Booklet Stapling and Folding Mechanisms
832
Upper Tray Output
835
Feed out
835
Feed out Stacking
836
Punch Unit B702 (for B804/B805)
837
Overview of Operation
837
Punch Mechanisms
839
Punch Hopper Mechanism
842
Finisher Jam Detection
844
Scanner Accessibility Option
847
Scanner Accessibility Option Type 4045 B838
849
Installation Requirements
853
General Requirements
853
Scanner Accessibility Option (B)
853
Specific Requirements
853
Accessory Check
855
Removal Procedure for Covers
857
Removal Procedure for Scanner Unit
859
Connecting Procedure for Scanner Unit
861
Connecting Procedure for Op Panel
872
Harness Bracket Attachment Procedure
875
Connecting Procedure for Mainframe
877
Installation for Key Counter
883
Fax Option Type 5000 (D346)
887
1 Installation Procedure
891
Fax Option Installation
891
Component Check
891
Fax Option Installation Procedure
892
G3 Interface Board Installation
895
Component Check
895
Installation: One G3 Board
896
Installation: Two G3 Boards
897
Fax Unit Options
899
Handset (B433)
899
Memory Unit (G578)
899
Fcu
899
3 Troubleshooting
903
Error Codes
903
Ifax Troubleshooting
924
Ip-Fax Troubleshooting
927
Ip-Fax Transmission
927
Ip-Fax Reception
930
4 Service Table
934
Beforehand
934
Service Tables
935
Sp1-XXX (Bit Switches)
935
Sp2-XXX (Ram Data)
936
Sp3-XXX (Tel Line Settings)
937
Sp4-XXX (Rom Versions)
939
Sp5-XXX (Initializing)
940
Sp6-XXX (Reports)
940
Sp7-XXX (Test Modes)
943
Sp9-XXX (Design Switch Mode)
945
Sm D346
945
Bit Switches
946
System Switches
947
I-Fax Switches
959
Printer Switches
966
Communication Switches
972
G3 Switches
981
G3-2/3 Switches
990
Ip Fax Switches
998
Ncu Parameters
1007
Dedicated Transmission Parameters
1023
Programming Procedure
1023
Service Ram Addresses
1031
Sg3 Board
1044
Video Data Path
1046
Document Server
1049
Fax Communication Features
1049
Internet Mail Communication
1050
What Is Ip-Fax
1060
Capabilities of Programmable Items
1062
Ifax Specifications
1064
Ip-Fax Specifications
1066
Fax Unit Configuration
1067
Paper Feed Unit Pb
1069
Paper Feed Unit Pb3040 (D351)
1071
1 Replacement and Adjustment
1075
Rear Cover
1075
Motors and Clutches
1076
Lift Motors
1076
Upper and Lower Paper Feed Clutches
1076
Paper Feed Motor
1077
Main Board
1078
Lift, Paper End, and Relay Sensors
1079
Paper Feed Unit
1080
Pick-Up, Paper Feed and Separation Rollers
1081
2 Details
1082
Component Layout
1083
Paper Size Detection
1085
Reverse Roller and Pick-Up Roller Release
1087
Paper Height and End Detection
1088
Paper Height Detection
1088
Paper End and Bottom Plate
1089
Paper Lift
1090
Replacement and Adjustment
1097
Left and Right Tray
1097
Sensors
1098
Paper Height Sensors on the Paper Storage Side
1098
Changing the Tray Size
1099
Main Board
1100
Clutches
1101
Mechanical Component Layout
1108
Stack Transport Clutch
1109
Motors
1110
Tray Lift
1113
Tray Lift
1127
Drive
1127
Electrical Components
1128
Main Board
1128
Down Switch
1129
Stack Sensor
1131
Details
1133
Component Layout
1133
Electrical Component Descriptions
1134
Drive Layout
1137
Paper Feed Mechanism
1138
Tray Lift Mechanism
1139
Paper Height and End Detection
1140
Paper End
1141
Printer/Scanner Option Type 5000(D381)
1145
1 Installation
1149
Overview
1149
Printer/Scanner Options
1149
Board, Sd Card Slots
1150
Printer and P/S Options
1153
Overview
1153
Kit Contents
1154
Printer/Scanner Installation
1156
Printer Enhance, Scanner Enhance Options
1158
Application Merge
1160
Other Options
1162
Overview
1162
Postscript 3
1163
File Format Converter
1164
Ieee1284
1164
Ieee 802.11A/G, G (Wireless Lan)
1165
Bluetooth
1168
Gigabit Ethernet and Usb2.0
1169
Check All Connections
1170
2 Service Tables
1171
Printer Service Table
1171
Sp Tables
1171
Scanner Service Table
1172
Sp Tables
1172
3 Detailed Section Descriptions
1174
Overview
1174
Printer Features
1174
Scanner Features
1175
Printer Controller Specifications
1177
Printer Drivers
1180
Utility Software
1180
Software Accessories
1180
Replacement and Adjustment
1189
Bridge Unit Control Board
1189
Bridge Unit Drive Motor
1190
Tray Exit Sensor
1191
Relay Sensor
1193
Details
1193
Mechanical Component Layout
1193
Drive Layout
1194
Electrical Component Layout
1195
Electrical Component Description
1196
Junction Gate Mechanism
1197
Bin Tray Bn3040 (D389)
1205
Replacement and Adjustment
1205
Electrical Components
1205
1-Bin Control Board
1206
Details
1207
Component Layout
1207
Electrical Component Layout
1207
Mechanical Component Layout
1207
Electrical Component Descriptions
1208
Basic Operation
1209
4
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Ricoh D009 Specifications
General
Brand
Ricoh
Model
D009
Category
Copier
Language
English
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