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SINUMERIK 828D
Siemens SINUMERIK 828D Commissioning Manual
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Commissioni
ng
Commissioni
ng Manual
,
10/2015
,
6FC5397
-
3DP40
-
5BA3
25
App
endix
A
A.1
Documentation overview SINUMERIK
828D
1166
Table of Contents
Table of Contents
5
Default Chapter
3
Preface
3
Table of Contents
5
1 Fundamental Safety Instructions
7
General Safety Instructions
7
Handling Electrostatic Sensitive Devices (ESD)
10
Industrial Security
11
Residual Risks of Power Drive Systems
11
2 CNC Commissioning
15
Table of Contents
17
1 Scope of Delivery and Requirements
23
System Overview
23
Commissioning and Service Tools
25
Commissioning Process
27
Guide to the Documentation
27
Starting up the Control
30
To Select the Cylindrical/Surface Grinding Technology, Proceed as Follows
34
Communication with the Control
37
Communicating with the Control Via X130
37
How to Communicate with the Control Using the Programming Tool
39
How to Communicate with the Control Via Access Mymachine
40
2 Introduction and Use of Data Classes
43
Data Classes in the NC
44
Data Classes in the PLC
47
Data Classes in the Operating Software
48
3 Operating Software Settings
51
Access Levels
51
How to Set and Change the Password
53
How to Set the Date and Time
54
Setting the Operating Software Languages
55
Available System Languages and Language Extensions
55
This Is How You Delete a Language Extension
55
Entering Asian Characters Using the Input Method Editor
56
This Is How You Enter the Chinese Character
58
This Is How You Enter Korean Characters
59
Checking and Entering Licenses
61
How to Enter a License Key
61
This Is How You Determine Missing Licenses/Options
63
Definitions for License Management
64
Configuring PLC Alarms
66
Structure of the PLC Alarms
66
How to Create PLC Alarms
68
Configuring the Alarm Log
69
How to Configure the Log
70
Creating OEM-Specific Online Help
73
Structure and Syntax of the Configuration File
74
Structure and Syntax of the Help Book
75
Description of the Syntax for the Online Help
77
Example: this Is How You Generate an OEM-Specific Online Help Book
80
Example: How to Create an Online Help for User PLC Alarms
83
Example: this Is How You Generate an Online Help for NC/PLC Variables
85
Example: this Is How You Generate a Programming Online Help
88
4 Parameterizing Machine Data
91
Classification of Machine Data
91
Processing Part Programs from External CNC Systems
94
Machining Free Form Surfaces Using Advanced Surface
95
Machine Data for Advanced Surface
96
Machine Data for an Analog Spindle
99
Managing Data
102
How to Transfer Data Within the Controller
103
To Save and Load Data
104
How to Compare Data
105
5 Commissioning the Drive
107
Sample Configuration - Overview
107
Automatic First Commissioning
109
Example: this Is How You Check the Infeed Configuration (S120 Combi)
112
Example: this Is How You Configure the Spindle (DO3)
113
Example: this Is How You Configure an Encoder for an Axis (DO4)
124
Example: this Is How You Check the Configuration of an Axis (DO6)
128
Example: this Is How You Configure the Infeed (S120 Booksize)
133
Replacing a SINAMICS S120 Component
140
Example: Parallel Connection with TM120
141
Exchanging Process Data
142
Assigning Axes
144
Example: this Is How You Assign the Axes
144
Example: Setting Machine Data for an Axis/Spindle
146
Commissioning Auxiliary Axes
149
Configuration of the Auxiliary Axes
149
Example: Commissioning Auxiliary Axes
152
Topology Rules for DRIVE-Cliq
153
Topology Rules for S120 Combi
153
Topology Rules for S120 Booksize
154
Topology Rules for SMC40
158
Terminal Assignments
160
Terminal Assignment at X122 and X132
160
Terminal Assignment at X242 and X252
161
Example: Circuitry for a CU with Line Contactor
163
Inputs/Outputs (Dialog)
165
Interconnections (Dialog)
166
Connecting the Probes
167
Configuring Data Sets
169
Data Sets - Overview
169
Adding a Data Set
170
Remove Data Set
176
Modify Data Set
179
6 Tuning
181
Control Response
181
Automatic Servo Optimization
184
Options before the Start
184
Selecting the Tuning Strategy
185
How to Start the Automatic Servo Optimization
190
This Is How You Start Path Interpolation
193
Optimizing the Axis Jerk
197
Checking the Axis Jerk
197
Parts Program for Axis Jerk
198
Selecting Trace Signals
199
Optimizing the Jerk Setting
202
Torque Load
205
Optimize the Spindle
209
Set the Machine Data for the Spindle
209
Spindle: Checking the Speed Controller
210
Spindle: Checking the Position Controller
216
Circularity Test
219
Circularity Test: Function
219
Circularity Test: Performing the Measurement
220
Circularity Test: Examples
222
Circularity Test: Saving Data
225
Friction Compensation with Adaptive Characteristics
227
Axis Selection and Status Display
228
Friction Compensation - Automatic Tuning
229
Friction Compensation - Manual Tuning
230
Data List
233
Example for a Linear Axis (Automatic Tuning)
233
Friction Compensation with Torque Injection Pulse
235
7 Service Planner
237
Interfaces in the PLC User Program
239
Interfaces to the Operating Software
244
This Is How You Import and Export Maintenance Tasks
247
Acknowledging Maintenance Tasks
250
8 Easy Extend
251
Function of Easy Extend
251
Configuration in the PLC User Program
253
Option Bits for Machine Manufacturers and Dealers
255
Display on the User Interface
257
Generating Language-Dependent Text
258
Examples
260
Example with Parameters to Support the Commissioning
260
Example with Control Elements
262
Example of a Power Unit
263
9 Tool Management
265
Fundamentals
265
Tool Management - Overview
265
Structure of the Tool Management
266
Components of the Tool Management
268
Multitool
270
Manual Tools
271
Machine Data for the Tool Management
273
NC ↔ PLC User Interface
277
Relocating, Unloading, Loading Tool, Positioning Magazine
279
Tool Change
286
Transfer-Step and Acknowledgment-Step Tables
294
PLC Program Blocks
297
Acknowledgment Process
297
Types of Acknowledgment
297
Acknowledgment States
299
Configuring Step Tables
303
Configuring Acknowledgment Steps
306
Adjust the PLC User Program
307
Information on Magazine Location
308
Example: Loading/Unloading
312
Example: Change Manual Tools
314
Application Example for Turning Machine
318
Example: Turning Machine with Revolver Magazine (MAGKONF_MPF)
318
Example: Acknowledgment Steps (Turning Machine)
323
Example: Tool Change Cycle for Turning Machine
324
Example: Block Search and MCALL
326
Example: Turning Machine with Counterspindle
327
Example: Test for Empty Buffer
327
Example: Transporting a Tool from a Buffer into the Magazine
328
Example: Repeat "Prepare Tool Change" Order
329
Application Example for Milling Machine
330
Example: Milling Machine with Chain Magazine and Dual Gripper (MAGKONF_EXAMPLE_MPF)
330
Flow Chart: Tool Change
335
Example: Acknowledgment Steps (Milling Machine)
344
Example: Tool Change Cycle for Milling Machine
345
10 Easy Archive
347
Backing up and Archiving Data
347
Which Data Is Backed up in the Archive
348
This Is How You Back up Just the Machine Data that Have Changed
351
This Is How You Create a Commissioning Archive
352
This Is How You Import a Commissioning Archive
354
Example: Data Archiving "Easy Archive" (Use Case)
355
Parameterizing the Serial Interface
357
Appendix
359
List of Abbreviations
360
Information about Third-Party Software Used
363
Index
365
Table of Contents
371
1 General Settings
377
Access Levels
377
Definition of Access Levels
377
Modifying the Access Levels Password
377
Access Levels for Programs
378
Access Rights for Files
381
Access Levels for Softkeys
381
This Is How You Define New Access Levels for Softkeys
382
Set Date/Time
384
Using the Time Server
386
Changing the Language
387
Configuring Caps Lock
388
Inserting a User-Specific Run up Screen
389
Creating Screenshots
389
2 Machine and Setting Data
391
User Views
391
Creating a User View
392
Editing the User View
393
Deleting a User View
395
Plain Texts for Machine and Setting Data
395
3 Connecting Drives
399
Overview
399
Setting up Drives
399
Setting EXTCALL
399
Setting the EES
400
Creating a Global Part Program Memory
401
Program Selection
401
Displaying the Softkey
401
4 Configuring the Network
405
Displaying the Network Overview
405
Settings of the Factory Network
406
Saving Network Settings
407
Station-Related Network Diagnostics
408
Displaying the PPU Network Interfaces
408
TCP/IP Diagnostics and Configuration
409
Ethernet Network Diagnostics
412
Diagnostics of the Network and DHCP Server
412
Accessible Nodes
413
5 Customizing the "Machine" Operating Area
417
Setting the Font Size of the Actual Value Display
417
Inserting a User-Specific Logo
417
Configuring the Display of the G-Code Groups
418
Configuring the Channel Operational Message
419
Deactivating Program Test
423
Activating the "Teach In" Function
423
Block Search
425
Activating Block Search Mode
425
Accelerated Block Search for Execution from External
426
Manual Machine
427
Multi-Channel Support
429
Configuring the Offset Display
431
Activate Machining Time Recording
431
6 Simulation and Simultaneous Recording
433
Simulation Overview
433
Setting the Technology for Simulation
435
Simultaneous Recording Overview
437
Clamping a Blank
438
7 Configuring Cycles
443
7.1 Activating Turning/Milling/Drilling/Grinding Technologies
445
Technology Cycles for Drilling
447
Manufacturer Cycles
449
PROG_EVENT.SPF Standard Cycle
450
Manufacturer Cycle for Tool Change CUST_T and CUST_M6
451
CUST_TECHCYC.SPF Manufacturer Cycle
452
CUST_MULTICHAN User Cycle
455
Commissioning Multi-Channel Machines with Programsync
455
Milling
463
General
463
Technology Cycles for Milling
463
Setting-Up Shopmill Cycles for Milling
464
Cylinder Surface Transformation (TRACYL)
467
Example: Milling Machine with General Axis Configuration and TRACYL
468
Shopmill Cycles for Multiple Clamping
471
Turning
473
General
473
Setting up Cycles for Turning
473
Setting-Up Shopturn Cycles for Turning
477
Setting up a Counterspindle
479
Setting up the Counterspindle under Shopturn
481
Technology Cycles for Turning
483
Single-Channel and Two-Channel Sensors
486
Example: Two-Channel Turning Machine with General Axis Configuration
488
Cylinder Surface Transformation (TRACYL)
490
End Face Machining (TRANSMIT)
493
Inclined y Axis (TRAANG)
496
Zero Point Not at the Rotation Center
499
Spindle Speed Limitation for Current Program
500
Grinding
501
Swiveling
503
Technology Cycles for Swiveling
503
CYCLE800 Checklist for the Identification of the Machine Kinematics
509
Commissioning Swivel Data (Kinematics Chain)
510
Examples of Machine Kinematics for the Commissioning of the Swivel Function
518
Manufacturer Cycle CUST_800.SPF
527
CYCLE996 Measure Workpiece Kinematics
533
High Speed Cutting (HSC)
535
High Speed Settings: Configuring CYCLE832
535
Manufacturer Cycle CUST_832.SPF
536
Top Surface: CYCLE832 Extension
537
Measuring Cycles and Measurement Functions
538
Measuring Cycles and Measurement Functions, General
538
Manufacturer and User Cycle CUST_MEACYC.SPF
541
Measuring in the JOG Mode
544
Measuring Workpieces at the Milling Machines
546
Measuring Tools at the Milling Machines
548
Measuring Tools at the Turning Machines
553
Measuring Without Electronic Probe in JOG
554
Measuring in the AUTOMATIC Mode
554
Measuring Workpieces, General
556
Measuring Workpieces at the Milling Machines
559
Measuring Tools at the Milling Machines
560
Measuring Workpieces at the Turning Machines
566
Measuring Tools at the Turning Machines
567
Compare Cycles Version
568
Display Cycles Version
568
Specify Cycles Version
569
Cycle Protection (Option)
571
Overview, Cycle Protection
571
8 Spindle Function
573
Spindle Control
573
Analog Spindle
575
Leadscrew Error Compensation
575
8.4 Spindle Diagnostics
579
8.4 Spindle Diagnostics
580
Motor Temperature Sensor
580
Additional Temperature Sensor
581
Temperature Histograms
581
Speed/Torque
582
Clamping System
582
Clamping System: Speed Limits
584
Clamping System: Diagnostic Statistics
585
Clamping System: Clamping Time Statistics
586
Fetching the Logistics Data
587
9 Tool Management
589
Machine Data for Tool Management
589
Settings With/Without Magazine Management
589
Configuring the Access Levels of the Tool Management
591
Additional Settings
592
Configuring the User Interface
596
General Settings
598
Configure the Tool Lists
604
Tool Parameter Identifiers
608
Cutting Parameter Identifiers
610
Monitoring Parameter Identifiers
612
Grinding Parameter Identifiers
613
Magazine Location Parameter Identifiers
614
Magazine Location Adapter Parameter Identifiers
615
Multitool Parameter Identifiers
615
Multitool Location Parameter Identifiers
616
Configuring List Parameters
617
List of Tool Types
621
Configure Tool Types
623
Configuring the "Additional Data" Window
625
Configure the "New Tool - Favorites" Window
627
Configuring the "New Tool" Window
627
Configuring the "New Multitool" Window
628
Configuring the "New Tool from Code Carrier" Window
629
Configuring the "New Tool from File" Window
629
Configuring Default Values for New Tools
630
Configuring the "Details" Window
634
Assignment of to Units and Toolholders to Channels
634
Assigning a Name for Magazines and Magazine Locations
637
Configuring the "Assign Tooltips for Multitool Locations" Window
639
Assigning a Name for Magazine Location Types
639
Assignment of Magazines and Magazine Locations to Channels
641
Assignment between Magazines and Magazine Locations and Coordinate Systems
642
Disabling the Softkey Depending on Filters
644
Configuring the "Load Station Selection" Window
645
Coolant and Tool-Specific Functions
645
Reason for the Tool Change When Reactivating
649
Configure the Code Carrier Connection
652
Configuring Save to File
655
Creating OEM Texts
656
Identifiers of the Standard Texts
657
Examples of OEM Texts
660
Examples
662
Example: Configuring an OEM Tool List
662
Adapting the Configuration File
662
Adaptation of the Customer Text File
664
Example: Configuring Magazine Location Types with Names
666
Adapting the Configuration File
666
Adaptation of the Customer Text File
667
Replace T, M or D Function
670
Working with Two Toolholders
672
Deploy Multitool
675
Enable the Display of a Multitool
675
Loading and Unloading Multitool
676
Tool Change for a Multitool
677
Editor for the Tool and Magazine Management
679
Overview
679
Calling the Tool Management
680
Editing the Tool Management
681
Parameterizing the Tool Management
683
Create Tool Unit
683
Define Buffer Locations
684
Define Loading Location
685
Create Magazine Configuration
686
Link Assignments
687
10 Service and Diagnostics
689
NC/PLC Variables
689
Displaying and Editing PLC and NC Variables
689
Saving and Loading Screen Forms
692
Displaying the Service Overview
693
Selecting Axes and Drives
694
Axis Diagnostics
696
Service Drive
701
PROFINET Diagnostics
708
Displaying the PROFINET Configuration
708
Displaying Details for PROFINET Devices
711
Trace
712
Variables Filter/Search
714
Trace Settings
716
Trace Settings (PLC, NC, Servo)
716
Trace Settings (Drive)
717
Trace Options
718
Starting the Trace
718
Selecting Attributes of a Variable
719
Setting Trace Views
723
Selecting a Variable
724
Scaling the Display
724
Zooming the Display
725
Position the Cursor
727
Acquiring Measured Values
727
Trace Session Files
728
Creating a Session File
728
Saving the Trace File
729
Load Trace Session File
730
Drive System
731
Displaying Drive States
731
Displaying Details of the Drive Objects
732
Action Log
733
Setting the Action Log
733
Displaying the Log File
735
Searching in the Log Files
736
Storing a Log
736
Structure of a Log File
737
Advanced Settings
739
HMI Trace
740
Appendix
743
Information about Third-Party Software Used
743
Abbreviations
744
Index
747
Generating User Dialogs/Generating Commissioning Dialogs
755
1 Generating User Dialogs
757
Scope of Functions
757
Fundamentals of Configuration
759
Configuration Files
761
Structure of Configuration File
764
Language Dependency
766
XML Identifier
766
General Structure
766
Instruction/Identifier Descriptions
767
Color Coding
794
Special XML Syntax
794
Operators
795
Generating Softkey Menus and Dialog Forms
796
Generating User Menus
823
Creating Processing Cycle Forms
823
Substitution Characters
826
Addressing Components
826
PLC Addressing
826
Addressing NC Variables
828
Generating NC/PLC Addresses During the Runtime
828
Addressing Drive Components
828
Addressing Machine and Setting Data
831
Addressing User Data
832
Predefined Functions
833
2 Generating Commissioning Dialogs
873
Overview of Functions
873
Configuration in the PLC User Program
875
Display on the User Interface
878
Creating Language-Dependent Texts
879
User Example for a Power Unit
880
Script Language
881
Control_Reset
884
File
884
Option_Md
885
Plc_Interface
886
Power_Off
887
Waiting
887
XML Identifiers for the Dialog
887
Table of Contents
895
1 Introduction
897
2 Setting up OPC UA Components
899
Requirement
899
Setup
900
3 Testing the Connection
905
4 OPC UA Data Access - Functional Scope
913
User Administration
914
Browsing
918
Variable Paths
920
Variable Paths for NC Access Operations
920
Variable Paths for GUD Access Operations
921
Variable Paths for PLC Access Operations
921
Variable Paths for Machine and Setting Data
924
Variable Paths for 1:N Configuration (Only Target System PCU)
924
Supported Services
926
Special Features with Regard to the OPC UA Specification
927
Index
927
Table of Contents
933
1 Introduction
939
2 Getting Started
943
Introduction
943
Example
943
Task Description
943
Creating the Configuration File
947
Saving the Configuration File in the OEM Directory
950
Creating the Online Help
951
Saving the Online Help in the OEM Directory
953
Copying Easyscreen.ini into the OEM Directory
953
Registering the COM File in Easyscreen.ini
954
Testing the Project
954
3 Fundamentals
955
Structure of Configuration File
955
Structure of the Menu Tree
957
Definition and Functions for Start Softkeys
958
Defining the Start Softkey
958
Functions for Start Softkeys
959
Troubleshooting (Log Book)
961
Notes on the Easyscreen.ini
962
Notes for Personnel Changing over to "Run Myscreens
964
Extended Configuration Syntax
966
4 Dialogs
969
Structure and Elements of a Dialog
969
Defining a Dialog
969
Defining Dialog Properties
971
Defining Dialog Elements
975
Defining Dialogs with Multiple Columns
977
Password Dialogs
978
Using Display Images/Graphics
980
Defining Softkey Menus
980
Changing Softkey Properties During Runtime
983
Language-Dependent Text
986
Configuring the Online Help
988
5 Variables
991
Defining Variables
991
Application Examples
992
Example 1: Assigning the Variable Type, Texts, Help Display, Colors, Tooltips
993
Example 2: Assigning the Variable Type, Limits, Attributes, Short Text Position Properties
994
Example 3: Assigning the Variable Type, Default, System or User Variable, Input/Output Field Position Properties
995
Example 4: Toggle Field and List Field
995
Example 5: Image Display
996
Example 6: Progress Bar
996
Example 7: Password Input Mode (Asterisk)
999
Variable Parameters
999
Details on the Variable Type
1005
Details on the Toggle Field
1008
Details on the Default Setting
1009
Details on the Position of the Short Text, Position of the Input/Output Field
1010
Use of Strings
1010
CURPOS Variable
1012
CURVER Variable
1012
ENTRY Variable
1013
ERR Variable
1013
FILE_ERR Variable
1014
FOC Variable
1015
5.22 Variable S_ALEVEL
1016
S_CHAN Variable
1017
5.24 Variable S_CONTROL
1017
5.25 Variable S_LANG
1018
Variable S_NCCODEREADONLY
1019
5.27 Variables S_RESX and S_RESY
1019
6 Programming Commands
1021
Operators
1021
Mathematical Operators
1021
Bit Operators
1024
Methods
1025
Accesslevel
1026
Change
1026
Channel
1028
Control
1029
Focus
1029
Language
1030
Load
1030
Unload
1031
Output
1032
Press
1033
Press(Enter)
1033
Press(Toggle)
1034
Resolution
1035
Resume
1035
Suspend
1036
Example: Version Management with OUTPUT Methods
1036
Functions
1038
Reading and Writing Drive Parameters: RDOP, WDOP, MRDOP
1038
Subprogram Call (CALL)
1040
Define Block (//B)
1041
Check Variable (CVAR)
1042
Clear_Background
1043
Copy Program File Function (CP)
1044
Delete Program File Function (DP)
1044
Exist Program File Function (EP)
1045
Move Program File Function (MP)
1046
Select Program File Function (SP)
1047
File Accesses: RDFILE, WRFILE, RDLINEFILE, WRLINEFILE
1048
Dialog Line (DLGL)
1050
Debug
1051
Exit Dialog (EXIT)
1052
Dynamic Manipulation of the Lists of Toggle Fields or List Box Fields
1053
Evaluate (EVAL)
1056
Exit Loading Softkey (EXITLS)
1057
Function (FCT)
1057
Generate Code (GC)
1059
Password Functions
1062
Load Array (LA)
1063
Load Block (LB)
1064
Load Mask (LM)
1065
Load Softkey (LS)
1066
Load Grid (LG)
1067
Multiple Selection SWITCH
1068
Multiple Read NC PLC (MRNP)
1069
PI Services
1071
Reading (RNP) and Writing (WNP) System or User Variables
1072
RESIZE_VAR_IO and RESIZE_VAR_TXT
1073
Register (REG)
1074
Return
1075
Recompile
1076
Recompile Without User Comment
1077
Search Forward, Search Backward (SF, SB)
1080
STRING Functions
1081
WHILE/UNTIL Loops
1087
Cyclic Execution of Scripts: START_TIMER, STOP_TIMER
1090
7 Graphic and Logic Elements
1093
Line, Dividing Line, Rectangle, Circle and Ellipse
1093
Defining an Array
1095
Accessing the Value of an Array Element
1096
Example Access to an Array Element
1098
Scanning the Status of an Array Element
1100
Defining a Table (Grid)
1102
Defining Columns
1102
Focus Control in the Table (Cell)
1104
Custom Widgets
1105
Defining Custom Widgets
1105
Structure of the Custom Widget Library
1105
Structure of the Custom Widget Interface
1106
Interaction between Custom Widget and Dialog Box - Automatic Data Exchange
1108
Interaction between Custom Widget and Dialog Box - Manual Data Exchange
1109
Reading and Writing Properties
1109
Executing a Method of the Custom Widget
1110
Response to a Custom Widget Signal
1112
8 Custom" Operating Area
1115
How to Activate the "Custom" Operating Area
1115
How to Configure the "Custom" Softkey
1115
How to Configure the "Custom" Operating Area
1116
Programming Example for the "Custom" Area
1118
9 Dialog Selection
1123
Dialog Selection Using PLC Softkeys
1123
Dialog Selection Using PLC Hard Keys
1124
Dialog Selection Via NC
1127
Reference Lists
1129
Lists of Start Softkeys
1129
List of Start Softkeys for Turning
1129
List of Start Softkeys for Milling
1130
List of Access Levels
1132
List of Colors
1132
List of Language Codes Used in File Names
1133
List of Accessible System Variables
1134
Behavior When Opening the Dialog (Attribute CB)
1134
Tips and Tricks
1137
General Tips
1137
Tips for Debugging
1138
Tips for the CHANGE Method
1138
Tips for DO LOOP Loops
1139
Animated Elements
1141
Introduction
1141
Modeling
1142
Requirements
1142
Rules for Modeling
1142
Importing Graphics (Models)
1145
Modeling Templates
1147
XML Commands
1148
Overview
1148
Structure of the Scene Description File
1149
Mirroring and Rotations
1152
View Type
1152
Conversion to Hmi File
1153
Display in Create Myhmi /3GL
1153
X3D Viewer
1153
Class Slx3Dviewerwidget
1153
Public Methods
1154
Public Slots
1154
Libraries
1155
Implementation Example
1155
Machine Data
1155
Notes about Use
1156
Display in Run Myscreens
1156
10 Glossary
1159
Index
1163
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Siemens SINUMERIK 828D Specifications
General
Brand
Siemens
Model
SINUMERIK 828D
Category
Control Systems
Language
English
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