Table of Contents 0- i
0
Section 0
CONTENTS
General Information
General Information ................................ 0A-1
General Description.............................................0A-1
Symbols ..............................................................0A-1
Abbreviations ......................................................0A-1
Vehicle Side View ...............................................0A-2
Vehicle Identification Number .............................0A-3
Fuel and Oil Recommendation ...........................0A-3
Engine Coolant Recommendation ......................0A-4
BREAK-IN Procedures........................................0A-4
Cylinder Identification..........................................0A-4
Country and Area Codes ....................................0A-5
Wire Color Symbols ............................................0A-5
Warning, Caution and Information Labels
Location ............................................................0A-6
Component Location ...........................................0A-7
Electrical Components Location .........................0A-7
Specifications.......................................................0A-9
Specifications......................................................0A-9
Special Tools and Equipment...........................0A-11
Special Tool ......................................................0A-11
Maintenance and Lubrication................. 0B-1
Precautions...........................................................0B-1
Precautions for Maintenance ..............................0B-1
General Description.............................................0B-1
Recommended Fluids and Lubricants.................0B-1
Scheduled Maintenance ......................................0B-2
Periodic Maintenance Schedule Chart................0B-2
Lubrication Points ...............................................0B-3
Repair Instructions ..............................................0B-3
Air Cleaner Element Replacement......................0B-3
Air Cleaner Element Inspection ..........................0B-3
Exhaust Pipe Bolt and Muffler Bolt Inspection....0B-4
Exhaust Control Valve Inspection .......................0B-4
Valve Clearance Inspection and Adjustment ......0B-5
Spark Plug Replacement ....................................0B-9
Spark Plug Inspection and Cleaning...................0B-9
Fuel Line Inspection..........................................0B-10
Evaporative Emission Control System
Inspection (E-33 only) .....................................0B-10
Engine Oil and Filter Replacement ...................0B-10
Throttle Cable Play Inspection and
Adjustment ......................................................0B-12
PAIR System Inspection ...................................0B-12
Throttle Valve Synchronization .........................0B-12
Cooling System Inspection................................0B-12
Clutch Cable Play Inspection and Adjustment ..0B-14
Drive Chain Inspection and Adjustment............0B-14
Drive Chain Cleaning and Lubricating...............0B-16
Brake System Inspection ..................................0B-16
Tire Inspection...................................................0B-18
Steering System Inspection ..............................0B-18
Front Fork Inspection ........................................0B-19
Rear Suspension Inspection .............................0B-19
Chassis Bolt and Nut Inspection .......................0B-19
Compression Pressure Check ..........................0B-21
Oil Pressure Check ...........................................0B-21
SDS Check........................................................0B-21
Specifications.....................................................0B-21
Tightening Torque Specifications......................0B-21
Special Tools and Equipment...........................0B-22
Recommended Service Material.......................0B-22
Special Tool ......................................................0B-22
Service Data............................................. 0C-1
Specifications.......................................................0C-1
Service Data........................................................0C-1
Tightening Torque List ........................................0C-9
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk
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