Table of Contents 2- i
2
Section 2
CONTENTS
Suspension
Precautions.................................................2-1
Precautions............................................................. 2-1
Precautions for Suspension.................................. 2-1
Suspension General Diagnosis.............. 2A-1
Diagnostic Information and Procedures............2A-1
Suspension and Wheel Symptom Diagnosis......2A-1
Front Suspension.................................... 2B-1
Repair Instructions ..............................................2B-1
Front Fork Components......................................2B-1
Front Fork Removal and Installation...................2B-2
Front Suspension Adjustment.............................2B-4
Front Fork Disassembly and Assembly...............2B-4
Front Fork Parts Inspection...............................2B-10
Rod Guide Case Tightening Torque .................2B-10
Specifications.....................................................2B-11
Service Data .....................................................2B-11
Tightening Torque Specifications......................2B-11
Special Tools and Equipment...........................2B-12
Recommended Service Material.......................2B-12
Special Tool ......................................................2B-12
Rear Suspension ..................................... 2C-1
Repair Instructions ..............................................2C-1
Rear Suspension Components ...........................2C-1
Rear Suspension Assembly Construction...........2C-2
Rear Shock Absorber Removal and
Installation.........................................................2C-3
Rear Suspension Inspection ...............................2C-3
Rear Shock Absorber Inspection ........................2C-4
Rear Shock Absorber Bearing Removal and
Installation.........................................................2C-4
Rear Shock Absorber Adjustment.......................2C-5
Rear Shock Absorber Disposal...........................2C-6
Cushion Lever Removal and Installation.............2C-7
Cushion Lever Inspection ...................................2C-7
Cushion Rod Removal and Installation...............2C-7
Cushion Rod Inspection......................................2C-8
Cushion Rod Bearing Removal and
Installation.........................................................2C-9
Swingarm Removal and Installation....................2C-9
Swingarm Pivot Boss Removal and
Installation.......................................................2C-12
Swingarm Related Parts Inspection..................2C-12
Swingarm Bearing Removal and Installation ....2C-13
Specifications.....................................................2C-15
Service Data......................................................2C-15
Tightening Torque Specifications......................2C-15
Special Tools and Equipment...........................2C-16
Recommended Service Material.......................2C-16
Special Tool ......................................................2C-16
Wheels and Tires.....................................2D-1
Precautions...........................................................2D-1
Precautions for Wheel and Tire...........................2D-1
Repair Instructions ..............................................2D-2
Front Wheel Components ...................................2D-2
Front Wheel Assembly Construction...................2D-3
Front Wheel Assembly Removal and
Installation.........................................................2D-4
Front Wheel Related Parts Inspection ................2D-6
Front Wheel Dust Seal / Bearing Removal
and Installation..................................................2D-7
Rear Wheel Components....................................2D-9
Rear Wheel Assembly Construction .................2D-10
Rear Wheel Assembly Removal and
Installation.......................................................2D-11
Rear Wheel Related Parts Inspection...............2D-12
Rear Wheel Dust Seal / Bearing Removal and
Installation.......................................................2D-13
Tire Removal and Installation............................2D-14
Wheel / Tire / Air Valve Inspection and
Cleaning..........................................................2D-16
Air Valve Removal and Installation ...................2D-16
Wheel Balance Check and Adjustment.............2D-17
Specifications.....................................................2D-18
Service Data......................................................2D-18
Tightening Torque Specifications......................2D-18
Special Tools and Equipment...........................2D-19
Recommended Service Material.......................2D-19
Special Tool ......................................................2D-19
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk
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