Table of Contents 4- i
4
Section 4
CONTENTS
Brake
Precautions.................................................4-1
Precautions............................................................. 4-1
Precautions for Brake System .............................. 4-1
Brake Fluid Information......................................... 4-1
Brake Control System and Diagnosis ... 4A-1
Schematic and Routing Diagram........................4A-1
Front Brake Hose Routing Diagram....................4A-1
Rear Brake Hose Routing Diagram.....................4A-2
Diagnostic Information and Procedures............4A-3
Brake Symptom Diagnosis..................................4A-3
Repair Instructions ..............................................4A-3
Brake Pedal Height Inspection and
Adjustment........................................................4A-3
Front Brake Light Switch Inspection ...................4A-3
Rear Brake Light Switch Inspection ....................4A-4
Rear Brake Light Switch Inspection and
Adjustment........................................................4A-4
Brake Fluid Level Check .....................................4A-4
Brake Hose Inspection........................................4A-4
Air Bleeding from Brake Fluid Circuit ..................4A-4
Brake Fluid Replacement....................................4A-6
Front Brake Hose Removal and Installation........4A-8
Rear Brake Hose Removal and Installation........4A-8
Front Brake Master Cylinder Components..........4A-9
Front Brake Master Cylinder Assembly
Removal and Installation.................................4A-10
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly ............................4A-11
Front Brake Master Cylinder Parts Inspection ..4A-13
Rear Brake Master Cylinder Components ........4A-14
Rear Brake Master Cylinder Assembly
Removal and Installation.................................4A-15
Rear Brake Master Cylinder Disassembly and
Assembly ........................................................4A-16
Rear Brake Master Cylinder Parts Inspection...4A-17
Rear Brake Pedal Construction ........................4A-18
Rear Brake Pedal Removal and Installation .....4A-18
Specifications.....................................................4A-19
Service Data .....................................................4A-19
Tightening Torque Specifications......................4A-19
Special Tools and Equipment...........................4A-20
Recommended Service Material.......................4A-20
Special Tool ......................................................4A-20
Front Brakes ............................................ 4B-1
Repair Instructions ..............................................4B-1
Front Brake Components....................................4B-1
Front Brake Pad Inspection.................................4B-2
Front Brake Pad Replacement............................4B-2
Front Brake Caliper Removal and Installation.....4B-3
Front Brake Caliper Disassembly and
Assembly...........................................................4B-3
Front Brake Caliper Parts Inspection ..................4B-5
Front Brake Disc Removal and Installation.........4B-6
Front Brake Disc Inspection................................4B-6
Specifications.......................................................4B-7
Service Data........................................................4B-7
Tightening Torque Specifications........................4B-7
Special Tools and Equipment.............................4B-8
Recommended Service Material.........................4B-8
Special Tool ........................................................4B-8
Rear Brakes..............................................4C-1
Repair Instructions ..............................................4C-1
Rear Brake Components.....................................4C-1
Rear Brake Pad Inspection .................................4C-2
Rear Brake Pad Replacement ............................4C-2
Rear Brake Caliper Removal and Installation .....4C-3
Rear Brake Caliper Disassembly and
Assembly...........................................................4C-4
Rear Brake Caliper Parts Inspection...................4C-6
Rear Brake Disc Removal and Installation..........4C-6
Rear Brake Disc Inspection.................................4C-7
Specifications.......................................................4C-7
Service Data........................................................4C-7
Tightening Torque Specifications........................4C-8
Special Tools and Equipment.............................4C-8
Recommended Service Material.........................4C-8
Special Tool ........................................................4C-8
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk
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