Starting System: 1I-4
Starter Motor Removal and Installation
B947H11906002
Removal
1) Turn the ignition switch OFF and disconnect the
battery (–) lead wire (1).
2) Lift and support the fuel tank. Refer to “Fuel Tank
Removal and Installation” in Section 1G (Page 1G-
9).
3) Disconnect the starter motor lead wire (2).
4) Remove the starter motor (3).
Installation
Install the starter motor in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE “A” or equivalent)
CAUTION
!
Replace the O-ring with a new one.
• Install the starter motor. Refer to “Wiring Harness
Routing Diagram” in Section 9A (Page 9A-7).
Starter Motor Disassembly and Assembly
B947H11906003
Refer to “Starter Motor Removal and Installation”
(Page 1I-4).
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to “Starter Motor
Components” (Page 1I-3).
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-rings with new ones to prevent
oil leakage and moisture.
• Apply grease to the bearing and lip of the oil seal.
: Grease 99000–25010 (SUZUKI SUPER
GREASE “A” or equivalent)
• Apply a small quantity of moly paste to the armature
shaft.
: Moly paste 99000–25140 (SUZUKI MOLY
PASTE or equivalent)
• Fit the depression “A” on the housing end to the
projection “B” on the case.
1
2
3
I947H1190001-02
I947H1190002-01
I947H1190004-01
I947H1190005-01
“A”
“B”
I947H1190006-01
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk
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