4B-6 Front Brakes:
Front Brake Disc Removal and Installation
B947H14206007
Removal
1) Remove the front wheel assembly. Refer to “Front
Wheel Assembly Removal and Installation” in
Section 2D (Page 2D-4).
2) Remove the front brake disc.
Installation
Install the front brake disc in the reverse order of
removal. Pay attention to the following points:
• Make sure that the brake disc is clean and free of any
grease.
• Apply thread lock to the brake disc bolts (1) and
tighten them to the specified torque.
: Thread lock cement 99000–32130
(THREAD LOCK CEMENT SUPER “1360” or
equivalent)
Tightening torque
Brake disc bolt (Front) (a): 18 N·m (1.8 kgf-m,
13.0 lbf-ft)
Front Brake Disc Inspection
B947H14206008
Brake Disc Thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(A): 09900–20205 (Micrometer (0 – 25 mm))
Brake disc thickness
Service limit (Front): 5.0 mm (0.20 in)
Brake Disc Runout
1) Dismount the front brake caliper. Refer to “Front
Brake Caliper Removal and Installation” (Page 4B-
3).
2) Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service
limit.
Special tool
(A): 09900–20607 (Dial gauge)
: 09900–20701 (Dial gauge chuck)
Brake disc runout
Service limit: 0.30 mm (0.012 in)
3) Remount the front brake caliper. Refer to “Front
Brake Caliper Removal and Installation” (Page 4B-
3).
I947H1420015-01
(a)
1
I947H1420016-02
(A)
I649G1420019-03
(A)
I649G1420020-03
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk
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