1D-4 Engine Mechanical:
Repair Instructions
Engine Components Removable with the Engine in Place
B947H11406001
Engine components which can be removed while the engine is installed on the frame are as follows. For the installing
and removing procedures, refer to respective paragraphs describing each component.
Center of Engine
Item Removal Inspection Installation
Air cleaner element
Refer to “Air Cleaner
Element Removal and
Installation” (Page 1D-6).
Refer to “Air Cleaner
Element Inspection” in
Section 0B (Page 0B-3).
Refer to “Air Cleaner
Element Removal and
Installation” (Page 1D-6).
PAIR control solenoid
valve
Refer to “PAIR Control
Solenoid Valve Removal and
Installation” in Section 1B
(Page 1B-9).
Refer to “PAIR System
Inspection” in Section 1B
(Page 1B-9).
Refer to “PAIR Control
Solenoid Valve Removal and
Installation” in Section 1B
(Page 1B-9).
Cylinder head cover
Refer to “Engine Top Side
Disassembly” (Page 1D-26).
—
Refer to “Engine Top Side
Assembly” (Page 1D-28).
Camshafts
Refer to “Engine Top Side
Disassembly” (Page 1D-26).
Refer to “Camshaft
Inspection” (Page 1D-36).
Refer to “Engine Top Side
Assembly” (Page 1D-28).
Throttle body
Refer to “Throttle Body
Removal and Installation”
(Page 1D-10).
Refer to “Throttle Body
Inspection and Cleaning”
(Page 1D-16).
Refer to “Throttle Body
Removal and Installation”
(Page 1D-10).
Thermostat
Refer to “Thermostat
Removal and Installation” in
Section 1F (Page 1F-10).
Refer to “Thermostat
Inspection” in Section 1F
(Page 1F-11).
Refer to “Thermostat
Removal and Installation” in
Section 1F (Page 1F-10).
Crankcase breather cover
Refer to “Crankcase
Breather (PCV) Hose / Reed
Valve / Cover Removal and
Installation” in Section 1B
(Page 1B-11).
Refer to “Crankcase
Breather (PCV) Cover
Inspection” in Section 1B
(Page 1B-12).
Refer to “Crankcase
Breather (PCV) Hose / Reed
Valve / Cover Removal and
Installation” in Section 1B
(Page 1B-11).
Starter motor
Refer to “Starter Motor
Removal and Installation” in
Section 1I (Page 1I-4).
Refer to “Starter Motor
Inspection” in Section 1I
(Page 1I-5).
Refer to “Starter Motor
Removal and Installation” in
Section 1I (Page 1I-4).
Oil filter
Refer to “Engine Oil and
Filter Replacement” in
Section 0B (Page 0B-10).
—
Refer to “Engine Oil and
Filter Replacement” in
Section 0B (Page 0B-10).
Oil cooler
Refer to “Oil Cooler / Oil
Cooler Hose Removal and
Installation” in Section 1E
(Page 1E-8).
—
Refer to “Oil Cooler / Oil
Cooler Hose Removal and
Installation” in Section 1E
(Page 1E-8).
Exhaust pipe/Muffler
Refer to “Muffler / Muffler
Chamber / Exhaust Pipe
Removal and Installation” in
Section 1K (Page 1K-11).
Refer to “Exhaust System
Inspection” in Section 1K
(Page 1K-13).
Refer to “Muffler / Muffler
Chamber / Exhaust Pipe
Removal and Installation” in
Section 1K (Page 1K-11).
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk