5C-11 Clutch:
26) Install the clutch cover and tighten the clutch cover
bolts.
NOTE
Fit new gasket washer to the bolt “F” and
clamp to the bolt “G”.
27) Route the CKP sensor lead wire properly. Refer to
“Wiring Harness Routing Diagram” in Section 9A
(Page 9A-7).
28) Install the fuel tank. Refer to “Fuel Tank Removal
and Installation” in Section 1G (Page 1G-9).
29) Pour engine oil. Refer to “Engine Oil and Filter
Replacement” in Section 0B (Page 0B-10).
Clutch Parts Inspection
B947H15306008
Refer to “Clutch Removal” (Page 5C-5) and “Clutch
Installation” (Page 5C-7).
Clutch Drive and Driven Plate
NOTE
Wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure the thickness of drive plates with a vernier
calipers. If the drive plate thickness is found to have
reached the limit, replace it with a new one.
Special tool
(A): 09900–20102 (Vernier calipers (200 mm))
Clutch drive plate thickness
Service limit (No. 1 and No. 2 drive plates): 2.92 mm
(0.115 in)
Measure the claw width of drive plates with a vernier
calipers. Replace the drive plates found to have worn
down to the limit.
Special tool
(A): 09900–20102 (Vernier calipers (200 mm))
Clutch drive plate claw width
Service limit (No. 1 and No. 2 drive plates): 12.90 mm
(0.508 in)
Measure each driven plate for distortion with a thickness
gauge and surface plate.
Replace driven plates which exceed the limit.
Special tool
(B): 09900–20803 (Thickness gauge)
Clutch driven plate distortion
Service limit (No. 1, No. 2 and No.3 driven plates):
0.10 mm (0.004 in)
Clutch Spring
Measure the free length of each coil spring with a vernier
calipers, and compare the length with the specified limit.
Replace all the springs if any spring is not within the
limit.
Special tool
(A): 09900–20102 (Vernier calipers (200 mm))
Clutch spring free length
Service limit: 55.3 mm (2.18 in)
“G”
“F”
I947H1530034-01
(A)
I649G1530056-03
(A)
I649G1530057-03
(B)
I649G1530058-03
(A)
I718H1530062-01
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk
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