Manual Transmission: 5B-21
Installation
Install the oil seal and bearing in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
The removed oil seal and bearings must be
replaced with new ones.
• Install the bearings with the special tool.
NOTE
The stamped mark side of gearshift shaft
bearing faces outside.
Special tool
(A): 09913–70210 (Bearing installing set (10
– 75 Φ))
• Install the oil seal with the special tool.
Special tool
(A): 09913–70210 (Bearing installing set (10
– 75 Φ))
• Apply grease to the oil seal lip.
: Grease 99000–25010 (SUZUKI SUPER
GREASE “A” or equivalent)
Specifications
Service Data
B947H15207001
Drive Train
Unit: mm (in) Except ratio
(A)
(A)
I947H1520020-01
(A)
I947H1520021-01
I947H1520022-01
Item Standard Limit
Primary reduction ratio 1.617 (76/47) —
Final reduction ratio 2.470 (42/17) —
Gear ratios
Low 2.562 (41/16) —
2nd 2.052 (39/19) —
3rd 1.714 (36/21) —
4th 1.500 (36/24) —
5th 1.360 (34/25) —
Top 1.269 (33/26) —
Gearshift fork to groove clearance 0.1 – 0.3 (0.004 – 0.012) 0.5 (0.02)
Gearshift fork groove width 5.0 – 5.1 (0.197 – 0.201) —
Gearshift fork thickness 4.8 – 4.9 (0.189 – 0.193) —
Gearshift lever height 65 – 75 (2.6 – 3.0) —
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk