Xerox WorkCentre 5225 Service Manual

February, 2008
2-142
WorkCentre 5225, 5230
012-295
Launch Version
Status Indicator Raps
012-295 Staple Move Sensor On Failure RAP
BSD-ON:12.20
• After the Stapler started moving to the Staple Position and the Stapler Move Position Sen-
sor turned Off, the Staple Move Sensor did not turn On within 2sec.
• After the Stapler completed moving to the Staple Position, the Stapler Move Position Sen-
sor did not turn On.
Initial Actions
• Power OFF/ON
• Check the Stapler movement mechanism.
Procedure
Execute Component Control[013-144 Stapler Move Position Sensor]. Actuate the Staple Move
Position Sensor with paper.
The display changes.
YN
Check the connections of J8898 and J8891, P/J8994 and J8985. The connectors are
connected correctly.
YN
Connect the connectors.
Check the wire between J8898 and J8985 for an open circuit or a short circuit (BSD
12.20).
The wire are conducting without an open circuit or a short circuit.
YN
Repair the open circuit or short circuit.
Measure the voltage between the Finisher PWB P8891-6 (+) and GND (-) (BSD 12.20).
The voltage is approx. +5VDC.
YN
Replace the Finisher PWB (PL 23.16).
Measure the voltage between the Finisher PWB P8985-5 (+) and GND (-) (BSD 12.20).
Actuate the Staple Move Position Sensor with paper. The voltage changes.
YN
Measure the voltage between the Booklet PWB p8991-2 (+) and GND (-) (BSD
12.20). Actuate the Staple Move Position Sensor with paper.
The voltage changes.
YN
Replace the Staple Move Position Sensor (PL 23.18).
Check the wire between the Booklet PWB and the Finisher PWB for an open or short
circuit. If the problem continues, replace the Booklet PWB (PL 23.21).
Replace the Finisher PWB (PL 23.16).
Alternately execute Component Control[013-028 Staple Move Motor IN and Component Con-
trol[013-029 Staple Move Motor OUT]. The Stapler Move Motor (PL 23.8) starts up.
YN
Check the connections of P/J8906, P/J8992 and P/J8896. Connectors are con-
nected correctly.
YN
Connect the connectors.
Check the wire between J8906 and J8992 for an open circuit or a short circuit (BSD
12.20).
The wire between J8906 and J8992 is conducting without an open circuit or
a short circuit.
YN
Repair the open circuit or short circuit.
Measure the resistance of the Staple Move Motor between each J 8992-1/2/5/6 and each
GND (BSD 12.20).
The resistance is approx. 10Ohm.
YN
Replace the Staple Move Motor (PL 23.8).
Measure the voltage between the Finisher PWB P8985-4 (+) and GND (-) (BSD 12.20).
The voltage is approx. +24VDC.
YN
Replace the Finisher PWB (PL 23.16).
Replace the Staple Move Motor (PL 23.8
). If the problem persists, replace the Finisher PWB (PL 23.16).
Replace the Finisher PWB (PL 23.16).
A
A
B
B

Xerox WorkCentre 5225 Specifications

General

Maximum print size	A3 (297 x 420 mm)
Internal memory	No MB
Type	Digital copier