February, 2008
2-547
WorkCentre 5225, 5230
077-109
Status Indicator Raps
Launch Version
077-109 IOT Exit Sensor ON JAM Straight RAP
BSD-ON:10.3/10.4
After the Fuser Exit Sensor turned On, the Exit 2 Sensor did not turn On within the specified
time.
Initial Actions
• Power OFF/ON
Procedure
Check the installation of the Exit 2 Module. The Exit 2 Module is installed correctly.
YN
Install the Exit 2 Module correctly.
Check the Transport Roll for wear and paper powder. The Transport Roll is ok.
YN
Replace the Transport Roll.
Check for foreign substances, distortion and paper powder in the paper transport path. No
distortion, foreign substances, or paper powder are found in the paper transport path.
YN
Clear away the foreign substances and paper powder. Correct the distortion.
Open Left Upper Cover Assembly and verify that Exit 1 Gate (PL 6.2) is free to move. Exit 1
Gate is free to move.
YN
Repair as required.
Check the clearance between the Diverter Gate and the Fixed Guide on the left hand door. PL
6.4- PL 6.5).
Operation is satisfactory.
YN
Repair as required (PL 6.4 - PL 6.5).
Execute Component Control [071-110 Exit 2 Sensor]. Actuate the Exit 2 Sensor (PL 6.4) with
paper.
The display changes to H.
YN
Check the wire between P/J112 and P/J434 for an open circuit or a short circuit (BSD
10.3 Flag 1/Flag 2).
The wire between J112 and J434 is conducting without an open
circuit or a short circuit.
YN
Repair the open circuit or short circuit.
Replace the Exit 2 Sensor (PL 6.4). If the problem persists, replace the Exit PWB (PL
9.1).
Execute Component Control [047-023 Exit 2 Motor ON]. The Exit 2 Motor (PL 6.4) can be
heard.
YN
Check the wire between P/J208 and P/J433 for an open circuit or a short circuit (BSD
10.4 Flag 1).
The wire between J208 and J433 is conducting without an open circuit
or a short circuit.
YN
Repair the open circuit or short circuit.
Measure the resistance of the Exit 2 Motor (PL 6.4) between J208-1 and each point of
J208-2/3/4/5 (BSD 10.4 Flag 2).
The resistance is approx. 10Ohm.
YN
Replace the Exit 2 Motor (PL 6.4).
Replace the Exit 2 Motor (PL 6.4). If the problem persists, replace the Exit PWB (PL 9.1).
Execute Component Control [047-024 Exit Gate Solenoid ON]. The Exit Gate Solenoid (PL
6.4) starts up and the gates start switching.
YN
Check the wire between P/J209 and P/J433 for an open circuit or a short circuit (BSD
10.4 Flag 3).
The wire between J209 and J433 is conducting without an open circuit
or a short circuit.
YN
Repair the open circuit or short circuit.
Measure the resistance of the Exit Gate Solenoid (PL 6.4) between J209-1 and J209-2
(BSD 10.4 Flag 4).
The resistance is approx. 160Ohm.
YN
Replace the Exit 2 Motor (PL 6.4).
Replace the Exit Gate Solenoid (PL 6.4). If the problem persists, replace the Exit PWB
(PL 9.1).
Replace the Exit PWB (PL 9.1).
A
A