Mercedes-Benz 2005 Sprinter User Manual

BRAKES
TABLE OF CONTENTS
page page
BRAKES - BASE ........................... 1 BRAKES - ABS ........................... 29
BRAKES - BASE
TABLE OF CONTENTS
page page
BRAKES - BASE
DIAGNOSIS AND TESTING - BASE BRAKE
SYSTEM .............................2
STANDARD PROCEDURE
STANDARD PROCEDURE - MANUAL
BLEEDING............................4
STANDARD PROCEDURE - PRESSURE
BLEEDING............................5
HYDRAULIC/MECHANICAL
SPECIFICATIONS
SPECIFICATIONS - TORQUE CHART .......5
BASE BRAKE .........................6
SPECIAL TOOLS
BRAKES .............................7
BRAKE LINES
STANDARD PROCEDURE
STANDARD PROCEDURE - ISO FLARING . . . 8
STANDARD PROCEDURE - DOUBLE
INVERTED FLARING ....................8
BRAKE PADS/SHOES
REMOVAL
REMOVAL - FRONT (SRW) ...............9
REMOVAL - FRONT (DRW) ...............9
REMOVAL - REAR (16” WHEELS) (SRW) ....9
REMOVAL - REAR (15” WHEELS) (SRW) ....9
REMOVAL - REAR (DRW) ...............10
INSTALLATION
INSTALLATION - FRONT (SRW) ..........10
INSTALLATION - FRONT (DRW) ..........11
INSTALLATION - REAR (16” WHEELS)
(SRW) ..............................11
INSTALLATION - REAR (16” WHEELS)
(SRW) ..............................11
INSTALLATION - REAR (DRW) ...........11
DISC BRAKE CALIPERS
REMOVAL
REMOVAL - FRONT (SRW) ..............11
REMOVAL - FRONT (DRW) ..............12
REMOVAL - REAR (SRW) ...............12
REMOVAL - REAR (DRW) ...............12
INSTALLATION
INSTALLATION - FRONT (SRW) ..........12
INSTALLATION - FRONT (DRW) ..........13
INSTALLATION - REAR (SRW) ...........13
INSTALLATION - REAR (DRW) ...........13
DISC BRAKE CALIPER ADAPTER
REMOVAL
REMOVAL - FRONT ....................13
REMOVAL - REAR .....................13
INSTALLATION
INSTALLATION - FRONT ................14
INSTALLATION - REAR .................14
FLUID
DIAGNOSIS AND TESTING - BRAKE FLUID
CONTAMINATION .....................14
STANDARD PROCEDURE - BRAKE FLUID
LEVEL ..............................14
SPECIFICATIONS
BRAKE FLUID ........................14
FLUID RESERVOIR
REMOVAL .............................15
INSTALLATION .........................15
ALB LEVER
REMOVAL .............................15
INSTALLATION .........................15
ALB CONTROLLER
REMOVAL .............................15
INSTALLATION .........................15
ADJUSTMENTS
ADJUSTMENT ........................16
MASTER CYLINDER
DIAGNOSIS AND TESTING - MASTER
CYLINDER/POWER BOOSTER ...........16
VA BRAKES 5 - 1

Mercedes-Benz 2005 Sprinter Specifications

General

Brand	Mercedes-Benz
Model	2005 Sprinter
Category	Automobile
Language	English