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Mercedes-Benz 2005 Sprinter User Manual

Mercedes-Benz 2005 Sprinter
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INSTALLATION
INSTALLATION
(1) Clean all mating surfaces
(2) Install turbocharger to exhaust manifold.
Tighten bolts to 22 lbs. ft. (20 N·m) (Fig. 6).
NOTE: Slacken the bottom bolt of the turbocharger
support bracket to install bracket stress free.
(3) Install turbocharger support bracket. Tighten
bolts to 177 lbs. in. (20 N·m) at engine and 22 lbs. ft.
(30 N·m) at turbocharger (Fig. 6).
(4) Replace gaskets and install oil return line at
turbocharger. Tighten bolt to 80 lbs. in. (9 N·m) (Fig.
6).
NOTE: Counterhold the connection at the turbo-
charger when tightening the oil supply line bolt.
(5) Replace gaskets and install oil supply line at
turbocharger. Tighten bolt to 160 lbs. in. (18 N·m)
(Fig. 6).
(6) Attach turbocharger vacuum line to vacuum
unit (Fig. 6).
(7) Attach air intake and charge air hoses (Fig. 6).
(8) Connect front exhaust pipe to turbocharger.
Tighten flange clamp to 22 lbs.ft. (30 N·m) (Fig. 6).
(9) Install heat shield (Fig. 6).
(10) Connect negative battery cable.
INSTALLATION - VACUUM TRANSDUCER
(1) Position vacuum transducer and install the
retaining bolts. Tighten bolts to 70 lbs.in (8 N·m).
(2) Connect vacuum hoses.
(3) Connect electrical connector
(4) Install air cleaner housing (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - INSTALLATION)
(5) Connect negative battery cable.
11 - 8 EXHAUST SYSTEM VA
TURBOCHARGER (Continued)

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Mercedes-Benz 2005 Sprinter Specifications

General IconGeneral
BrandMercedes-Benz
Model2005 Sprinter
CategoryAutomobile
LanguageEnglish

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