February, 2008
2-140
WorkCentre 5225, 5230
012-284
Launch Version
Status Indicator Raps
012-284 Set Clamp Home Sensor Off Failure RAP
BSD-ON:12.22/12.23
After the Set Clamp completed operation, the Set Clamp Home Sensor did not turn Off within
the specified time.
Initial Actions
• Power OFF/ON
• Remove foreign substances in the Eject Clamp mechanism.
Procedure
Manually operate the Eject Clamp mechanism. The Eject Clamp mechanism moves
smoothly.
YN
Replace the parts that are interfering with operation.
Execute Component Control[012-251 Set Clamp Home Sensor]. Actuate the Set Clamp
Home Sensor with paper. The display changes.
YN
Check the connections of J8871 and P/J8988. J8871 and P/J8988 are connected
correctly.
YN
Connect J8871 and P/J8988.
Check the wire between J8871 and J8988 for an open circuit or a short circuit (BSD
12.23).
The wire between J8871 and J8988 is conducting without an open circuit or
a short circuit.
YN
Repair the open circuit or short circuit.
Measure the voltage between the Finisher PWB P8988-12 (+) and GND (-) (BSD 12.23).
The voltage is approx. +5VDC.
YN
Replace the Finisher PWB (PL 23.16).
Measure the voltage between the Finisher PWB P8988-11 (+) and GND (-) (BSD 12.23).
Actuate the Eject Clamp Home Sensor with paper. The voltage changes.
YN
Replace the Eject Clamp Home Sensor (PL 23.11).
Replace the Finisher PWB (PL 23.16).
Alternately execute Component Control[012-054 Eject Motor FWD LO] and Component Con-
trol[012-055 Eject Motor FWD HI]. The Eject Motor (PL 22.9) starts up.
YN
Check the connections of P/J8878 and P/J8983. P/J8878 and P/J8983 are con-
nected correctly.
YN
Connect P/J8878 and P/J8983.
Check the wire between J8878 and J8983 for an open circuit or a short circuit (BSD
12.22).
The wire between J8878 and J8983 is conducting without an open circuit or
a short circuit.
YN
Repair the open circuit or short circuit.
Measure the resistance of the Eject Motor (PL 22.9) between each point of J8878-1/3/4/6
(BSD 12.22).
The resistance is approx. 2Ohm.
YN
Replace the Eject Motor (PL 22.9).
Measure the voltage between the Finisher PWB (PL 23.16) P8983-5/6/7/8 (+) and GND (-
) (BSD 12.22).
The voltage is approx. +24VDC.
YN
Replace the Finisher PWB (PL 23.16).
Replace the Eject Motor (PL 22.9). If the problem persists, replace the Finisher PWB (PL
23.16).
Execute Component Control[012-050 Set Clamp Clutch ON]. The Set Clamp Clutch (PL
23.11) starts operating.
YN
Check the connections of P/J8877 and P/J8983. P/J8877 and P/J8983 are con-
nected correctly.
YN
Connect P/J8877 and P/J8983.
Check the wire between J8877 and J8983 for an open circuit or a short circuit (BSD
12.23).
The wire between J8877 and J8983 is conducting without an open circuit or
a short circuit.
YN
Repair the open circuit or short circuit.
Measure the voltage between the Finisher PWB (PL 23.16) P8983-4 (+) and GND (-).
The voltage is approx. +24VDC.
YN
Replace the Set Clamp Clutch (PL 23.11). If the problem persists, replace the Fin-
isher PWB (PL 23.16).
Replace the Eject Motor (PL 22.9). If the problem persists, replace the Finisher PWB (PL
23.16).
Replace the Finisher PWB (PL 23.16).
A
A
B
B