February, 2008
2-539
WorkCentre 5225, 5230
074-210
Status Indicator Raps
Launch Version
074-210 Tray 4 Lift Up Failure RAP
BSD-ON:7.10/7.12
• After the 2TM-Tray 4 Feed/Lift Motor turned On, the 2TM-Tray 4 Level Sensor did not turn
On within the specified time.
• After the TTM-Tray 4 Feed/Lift Motor turned On, the TTM-Tray 4 Level Sensor did not turn
On within the specified time.
Initial Actions
• Reload paper in the tray correctly.
• Remove foreign substances in the tray.
• Power OFF/ON
Procedure
Remove the tray and reinstall. The Tray 4 Feed/Lift Motor can be heard.
YN
Execute Component Control [073-010 Tray 4 Feed/Lift Motor ON]. The Tray 4 Feed/Lift
Motor (PL 12.3/PL 13.6) can be heard.
YN
Check the connections of P/J220A, P/J661A and P/J549. P/J220A, P/J661A
and P/J549 are connected correctly.
YN
Connect P/J220A, P/J661A and P/J549.
Remove the Tray 3 Feed/Lift Motor (PL 12.3/PL 13.6) and the Tray 4 Feed/Lift Motor
(PL 12.3/PL 13.6).
Replace the Tray 3 Feed/Lift Motor with the Tray 4 Feed/Lift Motor.
Execute Component Control [073-010 Tray 4 Feed/Lift Motor ON]. The Tray 3
Feed/Lift Motor (PL 12.3/PL 13.6) can be heard.
YN
Return the Tray 4 Feed/Lift Motor to its original position.
Check the wire between J220A and J549 for an open circuit or a short circuit
(BSD 7.10 Flag 1 / BSD 7.12 Flag 1).
The wire between J220A and J549 is
conducting without an open circuit or a short circuit.
YN
Repair the open circuit or short circuit.
Replace the Tray Module PWB (PL 12.6/PL 13.8).
Return the Tray 3 Feed/Lift Motor to its original position.
Replace the Tray 4 Feed/Lift Motor (PL 12.3/PL 13.6).
Go to the OF 2 (SIZE SWITCH ASSY RAP).
Check the installation of the Tray 4 Level Sensor (PL 12.3/PL 13.6) and the operation of the
actuator.
The Tray 4 Level Sensor is installed correctly and the actuator works.
YN
Reinstall the Tray 4 Level Sensor.
Execute Component Control [071-209 Tray 4 Level Sensor]. Manually activate the Tray 4 Level
Sensor (PL 12.3/PL 13.6).
The display changes.
YN
Check the connections of P/J101B, P/J661A and P/J549. P/J101B, P/J661A and P/
J549 are connected correctly.
YN
Connect P/J101B, P/J661A and P/J549.
Check the wire between J101A and J549 for an open circuit or a short circuit (BSD 7.10
Flag 2/Flag 3 / BSD 7.12 Flag 2/Flag 3).
The wire between J101A and J549 is con-
ducting without an open circuit or a short circuit.
YN
Repair the open circuit or short circuit.
Measure the voltage between the Tray Module PWB P549-A7 (+) and GND (-) (BSD 7.10
Flag 3 / BSD 7.12 Flag 3).
The voltage is approx. +5VDC.
YN
Replace the Tray Module PWB (PL 12.6/PL 13.8).
Measure the voltage between the Tray Module PWB P549-A9 (+) and GND (-) (BSD 7.10
Flag 2 / BSD 7.12 Flag 2).
Activate the actuator of the Tray 4 Level Sensor (PL 12.3/PL 13.6). The voltage
changes.
YN
Replace the Tray 4 Level Sensor (PL 12.3/PL 13.6).
Replace the Tray Module PWB (PL 12.6/PL 13.8).
Replace the Tray Module PWB (PL 12.6/PL 13.8).
A
A