Xerox WorkCentre 5230 User Manual

February, 2008
4-1
WorkCentre 5225, 5230
Repairs and Adjustments
Launch Version
4 Repairs and Adjustments
01. Drives
REP 1.1.1 Main Drive Assembly..................................................................................... 4-3
02. Paper Transportation
REP 2.1.1 Feeder 1 Assembly........................................................................................ 4-7
REP 2.1.2 Feeder 2 Assembly........................................................................................ 4-9
REP 2.3.1 Tray Feed/Nudger/Retard Roll....................................................................... 4-10
REP 2.4.1 Registration Unit ............................................................................................ 4-12
REP 2.5.1 Takeaway Roll ............................................................................................... 4-13
REP 2.6.1 BTR Roll ........................................................................................................ 4-15
REP 2.6.2 L/H Upper Cover Unit .................................................................................... 4-16
03. ROS
REP 3.1.1 ROS Unit........................................................................................................ 4-19
04. Xerographic/Development
REP 4.1.1 Xero/Developer Cartridge.............................................................................. 4-23
REP 4.1.2 Toner Cartridge.............................................................................................. 4-24
REP 4.2.1 Dispense Motor.............................................................................................. 4-25
05. Fuser
REP 5.1.1 Fuser Unit ...................................................................................................... 4-29
06. Exit
REP 6.1.1 Exit2 + OCT2 ................................................................................................. 4-31
07. HCF
REP 7.1.1 MPT Assembly............................................................................................... 4-33
REP 7.2.1 MPT Feed Roll/Retard Pad............................................................................ 4-35
REP 7.3.1 HCF Tray 6 .................................................................................................... 4-37
REP 7.3.2 HCF Feeder................................................................................................... 4-37
REP 7.3.3 HCF Un-docking and Docking ....................................................................... 4-38
REP 7.3.4 HCF Tray Cables........................................................................................... 4-39
REP 7.3.5 HCF Retard / Feed / Nudger Rolls................................................................. 4-45
REP 7.3.6 HCF Feed Shaft............................................................................................. 4-46
REP 7.3.7 HCF Retard Lever Spring .............................................................................. 4-47
REP 7.3.8 HCF Nudger Bracket/Nudger Lever/Torsion Spring ...................................... 4-48
REP 7.3.9 HCF Casters.................................................................................................. 4-48
REP 7.3.10 HCF Takeaway Roll..................................................................................... 4-49
REP 7.3.11 HCF PWB .................................................................................................... 4-49
REP 7.3.12 HCF Feed Motor.......................................................................................... 4-50
09. Electrical Components
REP 9.1.1 MCU PWB ..................................................................................................... 4-51
REP 9.1.2 MCU PWB EPROM ....................................................................................... 4-53
REP 9.2.1 ESS PWB ...................................................................................................... 4-54
REP 9.2.2 ESS PWB EPROM ........................................................................................ 4-56
10. Covers
REP 10.1.1 Top Cover Assembly ................................................................................... 4-57
REP 10.2.1 Rear Lower Cover........................................................................................ 4-59
11. IIT
REP 11.1.1 Platen Cushion............................................................................................. 4-61
REP 11.1.2 Control Panel Assembly............................................................................... 4-62
REP 11.3.1 Platen Glass................................................................................................. 4-62
REP 11.3.2 IIT/IPS PWB................................................................................................. 4-63
REP 11.4.1 Lens Kit Assembly ....................................................................................... 4-65
REP 11.5.1 Carriage Cable............................................................................................. 4-69
REP 11.5.2 Carriage Motor Assembly ............................................................................ 4-75
REP 11.6.1 Exposure Lamp............................................................................................ 4-77
REP 11.6.2 Lamp Wire Harness..................................................................................... 4-78
12 Tray Module - 2TM
REP 12.1 Tray 3 Feeder (2TM)....................................................................................... 4-81
REP 12.2 Tray 4 Feeder (2TM)....................................................................................... 4-84
REP 12.3 Feed/Retard/Nudger Roll (2TM) ..................................................................... 4-87
REP 12.4 2TM PWB........................................................................................................ 4-88
13. TTM Tray Module
REP 13.1.1 Tray 3 Assembly (TTM) ............................................................................... 4-89
REP 13.1.2 Tray 4 Assembly (TTM) ............................................................................... 4-90
REP 13.3.1 Front/Rear Tray Cable (TTM) ...................................................................... 4-91
REP 13.4.1 Tray 4 Feeder (TTM).................................................................................... 4-93
REP 13.5.1 Tray 3 Feeder (TTM).................................................................................... 4-96
REP 13.6.1 Feed/Retard/Nudger Roll (TTM) .................................................................. 4-98
REP 13.8.1 TTM PWB .................................................................................................... 4-100
15. DADF
REP 15.1.1 DADF........................................................................................................... 4-101
REP 15.1.2 DADF Platen Cushion.................................................................................. 4-103
REP 15.2.1 DADF Document Tray.................................................................................. 4-104
REP 15.2.2 DADF Feeder Assembly .............................................................................. 4-106
REP 15.2.3 DADF Front Cover....................................................................................... 4-108
REP 15.2.4 DADF Rear Cover........................................................................................ 4-108
REP 15.3.1 DADF PWB.................................................................................................. 4-110
REP 15.3.2 Left Counter Balance ................................................................................... 4-111
REP 15.3.3 Right Counter Balance................................................................................. 4-112
REP 15.4.1 Retard Roll................................................................................................... 4-113
REP 15.4.2 Top Cover Assembly.................................................................................... 4-115
REP 15.6.1 Nudger Roll, Feed Roll................................................................................. 4-120
REP 15.8.1 Registration Roll........................................................................................... 4-125
16. SB Finisher
REP 16.1.1 H-Transport Assembly ................................................................................. 4-131
REP 16.1.2 Hole Punch Assembly.................................................................................. 4-131
REP 16.1.3 H-Transport Belt........................................................................................... 4-132
REP 16.1.4 H-Transport Motor........................................................................................ 4-132
REP 16.2.1 SB-Finisher Undocking................................................................................ 4-133

Xerox WorkCentre 5230 Specifications

General

Maximum print size	A3 (297 x 420 mm)
Standard input capacity	500 sheets
Internal memory	No MB
Type	Digital copier