February, 2008
2-529
WorkCentre 5225, 5230
073-101
Status Indicator Raps
Launch Version
073-101 Tray 3 Miss Feed JAM RAP
BSD-ON:3.3/7.9/8.3
After the Tray 3 Feed/Lift Motor turned On, the Tray 3 Feed Out Sensor did not turn On within
the specified time.
Initial Actions
• Power OFF/ON
Procedure
Check the Transport Roll for wear and paper powder. The Transport Roll is ok.
YN
Replace the Transport Roll.
Check for foreign substances, distortion and paper powder in the paper transport path. No
distortion, foreign substances, or paper powder are found in the paper transport path.
YN
Clear away the foreign substances and paper powder. Correct the distortion.
Execute Component Control [071-101 Tray 3 Feed Out Sensor]. Actuate the Tray 3 Feed Out
Sensor (PL 12.5/PL 13.5) with paper.
The display changes.
YN
Check the connections of P/J821, P/J841, P/J548, P/J541 and P/J413. P/J821, P/
J841 P/J548, P/J541 and P/J413 are connected correctly.
YN
Connect P/J821, P/J841, P/J548, P/J541 and P/J413.
Check the wire between J821 and J548 for an open circuit or a short circuit (BSD 8.3 Flag
1/Flag 2/Flag 3 / BSD 8.5 Flag 1/Flag 2/Flag 3).
The wire between J821 and J548 is
conducting without an open circuit or a short circuit.
YN
Repair the open circuit or short circuit.
Measure the voltage between the Tray Module PWB P548-8 (+) and GND (-) (BSD 8.3
Flag 2 / BSD 8.5 Flag 2).
The voltage is approx. +5VDC.
YN
Replace the Tray Module PWB (PL 12.6/PL 13.8).
Measure the voltage between the Tray Module PWB P548-10 (+) and GND (-) (BSD 8.3
Flag 1 / BSD 8.5 Flag 1).
Actuate the Tray 3 Feed Out Sensor (PL 12.5/PL 13.5) with paper. The voltage
changes.
YN
Replace the Tray 3 Feed Out Sensor (PL 12.5/PL 13.5).
Check the wire between J541-10 and J413-B4 for an open circuit or a short circuit (BSD
3.3 Flag 1).
The wire between J541-10 and J413-B4 is conducting without an open
circuit or a short circuit.
YN
Repair the open circuit or short circuit.
Measure the voltage between the MCU PWB P413-B4 (+) and GND (-) (BSD 3.3 Flag 1).
Actuate the Tray 3 Feed Out Sensor (PL 12.5/PL 13.5) with paper. The voltage
changes.
YN
Replace the Tray Module PWB (PL 12.6/PL 13.8).
Replace the MCU PWB (PL 9.1).
Execute Component Control [073-009 Tray 3 Feed/Lift Motor ON]. The Tray 3 Feed/Lift
Motor (PL 12.3/PL 13.6) can be heard.
YN
Check the connections of P/J220B, P/J661B, P/J549, P/J541 and P/J413. P/J220B,
P/J661B, P/J549, P/J541 and P/J413 are connected correctly.
YN
Connect P/J220B, P/J661B, P/J549, P/J541 and P/J413.
Remove the Tray 3 Feed/Lift Motor (PL 12.3/PL 13.6) and the Tray 4 Feed/Lift Motor (PL
12.3/PL 13.6).
Replace the Tray 3 Feed/Lift Motor with the Tray 4 Feed/Lift Motor.
Execute Component Control [073-009 Tray 3 Feed/Lift Motor ON]. The Tray 4 Feed/Lift
Motor (PL 12.3/PL 13.6) can be heard.
YN
Return the Tray 4 Feed/Lift Motor to its original position.
Check the wire between J220B and J549 for an open circuit or a short circuit (BSD
7.9 Flag 1 / BSD 7.11 Flag 1).
The wire between J220B and J549 is conducting
without an open circuit or a short circuit.
YN
Repair the open circuit or short circuit.
Replace the Tray Module PWB (PL 12.6/PL 13.8).
Return the Tray 4 Feed/Lift Motor to its original position.
Replace the Tray 3 Feed/Lift Motor (PL 12.3/PL 13.6).
Replace the Tray Module PWB (PL 12.6/PL 13.8).
A
A
B
B