February 2013
4-1
ColorQube® 9303 Family
Repairs/Adjustments
4 Repairs/Adjustments
REPs 1 - Standby Power
REP 1.1 Wiring Harness Repairs.................................................................................... 4-5
REP 1.2 Molex SL Connectors........................................................................................ 4-6
REP 1.3 Male Hirose DF1B Connectors ......................................................................... 4-8
REP 1.4 AMP EI Connectors .......................................................................................... 4-10
REP 1.5 Hirose DF11 Connectors .................................................................................. 4-12
REP 1.6 AMP CT Connectors......................................................................................... 4-13
REP 1.7 Molex Mini-Fit Junior Connectors ..................................................................... 4-14
REP 1.8 Front Door Interlock Switch............................................................................... 4-16
REP 1.9 Power Supply Unit ............................................................................................ 4-16
REPs 2 - User Interface
REP 2.1 User Interface Assembly................................................................................... 4-21
REP 2.2 User Interface Touch Screen............................................................................ 4-23
REP 2.3 User Interface PWB .......................................................................................... 4-24
REPs 3 - Machine Run Control
REP 3.1 IME Controller PWB.......................................................................................... 4-25
REP 3.2 Quad Wave Amp PWB ..................................................................................... 4-26
REP 3.3 Marking Unit Heater PWB................................................................................. 4-27
REP 3.4 Marking Unit Driver PWB.................................................................................. 4-28
REP 3.5 Media Path Driver PWB.................................................................................... 4-29
REP 3.6 Drum Driver PWB ............................................................................................. 4-30
REP 3.7 Single Board Controller PWB............................................................................ 4-31
REP 3.8 Hard Disk Drive................................................................................................. 4-32
REP 3.9 NVM Module PWB and Battery......................................................................... 4-33
REP 3.10 Power Distribution PWB.................................................................................. 4-34
REPs 5 - DADH
REP 5.1 Top Cover Assembly......................................................................................... 4-37
REP 5.2 Top Access Cover Assembly............................................................................ 4-38
REP 5.3 Feed Assembly ................................................................................................. 4-39
REP 5.4 Input Tray Assembly ......................................................................................... 4-40
REP 5.5 Baffle Assembly ................................................................................................ 4-41
REP 5.6 Takeaway Roll Assembly.................................................................................. 4-43
REP 5.7 Duplex Solenoid................................................................................................ 4-44
REP 5.8 Takeaway and CVT Sensor.............................................................................. 4-46
REP 5.9 DADH Tray Size Sensors ................................................................................. 4-47
REP 5.10 Registration Sensor ........................................................................................ 4-47
REP 5.11 Exit Sensor...................................................................................................... 4-48
REP 5.12 DADH Counterbalance ................................................................................... 4-50
REP 5.13 Exit Roll Assembly .......................................................................................... 4-50
REP 5.14 Feed Roll Assembly........................................................................................ 4-51
REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt......................................... 4-52
REP 5.16 Document Width Sensor................................................................................. 4-54
REP 5.17 Input Tray Static Eliminator............................................................................. 4-55
REP 5.18 Exit Roll Idler................................................................................................... 4-56
REP 5.19 DADH Removal............................................................................................... 4-57
REP 5.20 Mylar Guide Strip ............................................................................................ 4-58
REPs 10 - Transfix and Copy/Print Transportation
REP 10.1 Transfix Roller................................................................................................. 4-59
REP 10.2 Front Transfix Linkage and Gear Kit............................................................... 4-60
REP 10.3 Rear Transfix Linkage and Gear Kit................................................................ 4-63
REP 10.4 Front Transfix Motor........................................................................................ 4-67
REP 10.5 Rear Transfix Motor ........................................................................................ 4-67
REP 10.6 Transfix Blade................................................................................................. 4-68
REP 10.7 Pre Transfix Sensor ........................................................................................ 4-69
REP 10.8 Post Transfix Motor (M4) and Gearbox........................................................... 4-71
REP 10.9 Stripper Solenoid Assembly............................................................................ 4-72
REP 10.10 Roller Drive J ................................................................................................ 4-73
REP 10.11 Roller Drive L ................................................................................................ 4-75
REP 10.12 Exit / Duplex Solenoid................................................................................... 4-77
REP 10.13 Diverter Gate................................................................................................. 4-79
REP 10.14 Exit Motor (M5) ............................................................................................. 4-81
REP 10.15 Duplex Start Sensor (13) .............................................................................. 4-83
REP 10.16 Exit Sensor (15) ............................................................................................ 4-84
REP 10.17 Roller Nip P................................................................................................... 4-87
REP 10.18 Roller Nip N................................................................................................... 4-88
REP 10.19 Exit Illuminator PWB ..................................................................................... 4-89
REP 10.20 Exit Paper Path............................................................................................. 4-90
REP 10.21 Stripper Blade, Gate and Baffle .................................................................... 4-92
REP 10.22 Upper Baffle.................................................................................................. 4-95
REP 10.23 Stripper Guide Latch Cam Shaft................................................................... 4-96
REP 10.24 Front and Rear Flexure Encoder .................................................................. 4-98
REPs 12-110 - LCSS
REP 12.1-110 LCSS Covers........................................................................................... 4-99
REP 12.2-110 Input Drive Belt and Paper Entry Transport Motor................................... 4-100
REP 12.3-110 Intermediate Paper Drive Belt.................................................................. 4-101
REP 12.4-110 Paper Output Drive Belt and Transport Motor 2 ...................................... 4-102
REP 12.5-110 Bin 1 Drive Belts ...................................................................................... 4-103
REP 12.6-110 Tamper Assembly.................................................................................... 4-106
REP 12.7-110 Hole Punch Unit, Motor and Sensors ...................................................... 4-107
REP 12.8-110 Stapler Traverse Assembly...................................................................... 4-109
REP 12.9-110 Staple Head Unit...................................................................................... 4-110
REP 12.10-110 Ejector Assembly Sensors..................................................................... 4-111
REP 12.11-110 Bin 1 Upper Level Sensor...................................................................... 4-113
REP 12.12-110 Paddle Wheel Shaft Assembly .............................................................. 4-114
REP 12.13-110 LCSS Un-Docking.................................................................................. 4-117
REP 12.14-110 LCSS PWB ............................................................................................ 4-118
REP 12.15-110 Entry Guide Cover ................................................................................. 4-118
REP 12.16-110 Docking Latch Assembly ....................................................................... 4-120
REP 12.17-110 Ejector Belt ............................................................................................ 4-121
REP 12.18-110 Paddles.................................................................................................. 4-122